Champion CSE37 Operator's Manual

Champion screw compressor powered by sullair

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Table Of Contents

Table of Contents

Maintenance Management
Table of Contents
Introduction
Safety
Personal Protective Equipment
Pressure
Fire and Explosion
Moving Parts
Dangerous Substances
Plastic Pipes
Electrical Shock
Lifting and Transportation
Operation
General Description
Figure 1 - Internal Layout
Principle of Operation
Figure 2 - Flow Schematic
Control System
Figure 3 - Control System Schematic
Operating Temperature
Condensation - Low Ambient
Overheating - High Ambient
Technical Data
Machine Specifications
Electrical Specifications
Australian Specifications
International Specifications
Lubricant Specifications
Synthetic Lubricants
Electric Motor Bearings
Installation and Pre Start Checks
General
Figure 4 - Lifting Points
Location
Figure 5 - Location
Heat Rejection
Connection to Air System
Air System Management
Typical Air System - Wet Air Receiver
Figure 6 - Typical Air System - Wet Air Receiver
Typical Air System - Dry Air Receiver
Figure 7 - Typical Air System - Dry Air Receiver
Pressure Vessel Registration
Electrical Checks
Power Supply
Motor Rotation Direction
Australian Standards
Mechanical Checks
Airend Check
Oil Level Check
Vee Belt Check
System Isolating Gate Valve Check
Operation
Before Starting Your Compressor
Compressor Protection Features
Start Inhibits - Pressure and Temperature
Stop Run-On Timer
Initial Start-Up Procedure
Subsequent Start-Up Procedure
Shut down Procedure
Electronic Controller
Figure 8 - Champion Electronic Controller
Digital Display
Figure 9 - Digital Display
Display Symbols
Status Text Descriptions
LED Indicators
Faults and Warnings
Pressure Settings
High Temperature Shutdown
Screw over Temperature
Separator over Temperature
Motor Thermal Overload
Thermovalve
Run-On Timer
6.10 Simple Sequencing
Options
Deluxe Monitoring
Phase Failure / Reversal Relay
Sump Pressure Transducer
Separator Differential Pressure Monitoring
Drive Motor Thermistors
Pressure Scheduling (7 Day Timer)
Full Monitoring
Oil Filter Differential Pressure Monitoring
Air Filter Differential Pressure Monitoring
Modulating Control
Remote Start / Stop
Phase Failure / Reversal
Export Option
Dirty Environment Pack
Weatherproof Construction
7.10 Generic Mine Site Electrics
Maintenance
General
Daily Operation
Prior to Starting
After a Routine Start
Maintenance Schedule Recommendations
Initial Service - 250 Hours
Every 1,500 Hours
Every 6,000 Hours (or Yearly)
Every 8,000 Hours
Electric Motor Maintenance
Maintenance Instructions
Oil Filter Maintenance
Figure 10 - Oil Filter
Air Filter Maintenance
Figure 11 - Air Filter Assembly
Air / Oil Separator Element Maintenance
Figure 12 - Air / Oil Separator
Inlet Control Valve Maintenance
Figure 13 - Inlet Control Valve Assembly
Purge Line Filter Maintenance
Figure 14 - Purge Line Filter
Minimum Pressure Valve Maintenance
Figure 15 - Minimum Pressure Valve Assembly
Oil Change
Oil Level
Figure 16 - Maximum and Minimum Oil Levels
Fastener Torques
Belt Tension Adjustment
Belt Tension Measurement
Belt Tension Adjustment
Figure 17 - Belt Tension Adjustment
Belt Replacement
8.10 Pulley Alignment
Figure 18 - Pulley Alignment
General Arrangement Drawings
Figure 19 - General Arrangement Drawing - CSE37 / 45
Figure 20 - General Arrangement Drawing - CSE37 / 45 Options
10.0 Maintenance and Modification Log
11.0 Champion Network
12.0 Customer Feedback Sheet
13.0 Appendix A - Warranty
14.0 Appendix B - Dn - Metric Nominal Sizes

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1 Maintenance Management
2 Technical Data
3 Electrical Specifications
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OPERATOR'S MANUAL

CHAMPION SCREW COMPRESSOR

CSE37 & CSE45

MODEL No. : ________

SERIAL No. : ________

MANUAL No. : 975425 REV C

EFFECTIVE FROM: MARCH 2008

MACHINE SERIAL # 20,471

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Champion CSE37 Operator's Manual

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