HAMPTON BAY GC60 Technical Manual
HAMPTON BAY GC60 Technical Manual

HAMPTON BAY GC60 Technical Manual

Freestanding cast iron pellet stove
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PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS
PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
Contact your building or fire officials about restrictions and installation inspection
WARNING:
Improper installation, adjustment, alteration,
s e r v i c e
o r
m a i n t e n a n c e
injury, property damage, or loss of life.
Refer to this manual. For assistance or
additional information consult an authorized
installer or service agency.
Tested by:
GC60-080
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
requirements in your area.
c a n
c a u s e
IMPORTANT: SAVE THESE INSTRUCTIONS
GC60
TECHNICAL MANUAL
Freestanding Cast Iron
Pellet Stove
FOR YOUR SAFETY:
Do not store or use gasoline or other fl ammable
vapours and liquids in the vicinity of this or any other
appliance.
Installation and service must be performed by an
authorized installer or service agency.
02/17/14

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Summary of Contents for HAMPTON BAY GC60

  • Page 1 GC60 TECHNICAL MANUAL Freestanding Cast Iron Pellet Stove PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. Contact your building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2 fi re offi cials, or authority having jurisdiction about restrictions and installation inspection requirements in your area. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 3: Table Of Contents

    Through Concrete Wall With Vertical Rise Installations...............15 Outside Vertical Installations....................16 Inside Vertical Installations......................17 Hearth Mount Installation......................18 Slider/Damper Set-Up......................19 Wiring Diagram..........................23 Parts List............................24 Parts Diagram - Components......................26 Parts Diagram - Cast........................27 Warranty............................28 Installation Data Sheet........................31 Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 4: Safety Warnings & Recommendations

    If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have thoroughly cooled. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 5 OF YOUR STOVE,REGENCY FIREPLACE PRODUCTS LTD. GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, REGENCY FIREPLACE PRODUCTS LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S). SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 6: Specifications

    Specifications & L ATING ABEL OCATION The rating label is located on the label plate on the back of the unit. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 7: Dimensions

    Testing Standard Weight (with full hopper) Consumption on High ASTM 1509-04 485 lb (220 Kg) 6.5 lb/hr (2.95 Kg/hr)* *Note: Consumption will vary with the type and quality of pellets / fuel used. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 8: Installation

    2. Remove the two (2) ” hex head screws that hold the brackets to the units. Figure 3: Screws to take out to remove stove from pallet. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 9: Clearances To Combustibles

    The switch is found below the firebox top on the hopper’s right surface. Figure 5: Thermostat wire placement. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 10: Thermostat Installation

    Since these factors are beyond the control of Regency Fireplace Products, we grant no guarantee against such incidents. 6. Horizontal terminations must extend at least 12” (30 cm) away from the building. NOTE: Venting terminals shall not be recessed into walls or siding. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 11: Outside Fresh-Air Connection

    FRESH AIR INTAKE. Base of unit to center of intake 12” (305 mm) Center of unit to center of intake 11.3 ” (126 mm) 4.9" 6.5" 7.7" Figure 8: GC60 Inlet and Outlet Location. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 12: Mobile Home Installation

    CAUTION: THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED. ORNER HROUGH NSTALLATION Wall thimble 3"Fresh Air Intake manufactured by pellet vent manufacturer 3" (76mm) 3" (76mm) Figure 10: Corner Installation. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 13: Horizontal Exhaust Through Wall Installation

    REFER TO VENT MANUFACTURER'S INSTRUCTIONS FOR CLEARANCES AND SEALING REQUIREMENTS. 4"(100mm) Exhaust 4"(100mm) Pellet Vent Pipe 45 Elbow with Screen or Termination Cap 3"(80mm) Intake 4"(100mm) Pellet Vent Wall Thimble Figure 11: Straight through wall Installation. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 14 - seal as required by vent manufacturer. Wall Framing Horizontal Frame for Thimble Termination Cap or 45 Elbow with 4" Vent Pipe Wall Thimble Figure 12: Straight through Wall Installation - Side View Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 15: Recommended - Through Wall With Vertical Rise And Horizontal Termination Installation

    The termination must be 12 inches (30 cm) Vertical section from the outside wall and 12 inches (30 cm) of 4" pipe above the ground. Clean Out Tee Concrete Wall Figure 14: Venting with concrete wall behind unit . Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 16: Outside Vertical Installations

    Rain Cap MIN 24" (610mm) Storm Collar Flashing 3"MIN Clearance (75mm) All around 4' (1220mm) MAX Wall Strap Horizontal Frame for Thimble Clean Out Tee Wall Thimble 3"(76mm) MIN. Figure 15: Outside Vertical Installation. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 17: Inside Vertical Installations

    Support Collar Ceiling Joist Vertical Vent Pipe Clean Out Tee with Pipe Adapter NOTE: All vent sections must maintain the clearances to combustibles set out by the vent manufacturer. Figure 16: Inside Vertical Installation. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 18: Hearth Mount Installation

    5. Connect a clean-out tee or a 90° elbow to the liner/pipe. 6. Install tee onto stove. Fireplace Damper Location Clean Out Tee Existing Fireplace Figure 18: Hearth Mount - Over View. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 19: Slider/Damper Set-Up

    Fuel quality is a major factor in how the stove will operate. If the fuel has a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up). Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 20: Troubleshooting

    Visual Check – is the blower motor turning. See section #3 - The Exhaust Blower will not function normally. • Poor Quality Fuel – Insufficient energy in the fuel to produce enough heat to keep the stove burning Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 21: Wiring Diagram

    6. Light # 4 on Heat output bar flashing The 200 °F ( 93 °C) high limit temperature sensor has tripped. • Reset sensor and determine cause. Was it Convection Blower failure or Circuit board control problems? • Hopper lid has been left open for longer than two minutes. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 22 Ensure unit has finished start-up. • Ensure agitator is locked into the drive shaft properly and is not jammed. • Check drive chain assembly and gear motor for damage. • Check the agitator motor is functioning properly. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 23: Wiring Diagram

    Purple Brown Blue 6 μF Capacitor Brown Convection Purple Brown Blue Blower White White Grey Grey Vacuum Grey Grey Switch Orange Orange High Limit Orange Temperature Switch Hopper Connect Orange Thermostat Switch Here Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 24: Parts List

    AUGER PLATE AND BUSHING (ASSEMBLY) GC60-005 BURN POT GC60-006 STAINLESS STEEL CAST AGITATOR W/ COUPLER GC60-007 AGITATOR DRIVE SHAFT W/SPROCKET GC60-008 MOTOR DRIVE SPROCKET GC60-009 1/4" SPRING PIN GC60-010 AIR PUMP GC60-011 AGITATOR BUSHING LEFT SIDE GC60-012 Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 25 5/8" I.D. AUGER COLLAR W/SCREW GF55-047 AUGER MOTOR 1 RPM GF55-001 200 HIGH LIMIT SENSOR MANUAL RESET GF55-011 SILICONE HOSE GF55-013 FIREBOX CLEANING PORT COVERS - PD GC60-038 CAST FLUTED FIREBOX LINER GC60-041 Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 26: Parts Diagram - Components

    Parts Diagram - Components Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 27: Parts Diagram - Cast

    GC60 CAST LEG - CHARCOAL GC60-231 GC60 CAST SIDE LEFT - CHARCOAL GC60-241 GC60 CAST SIDE RIGHT - CHARCOAL GC60-251 GC60 CAST LEG LIP LEFT - CHARCOAL GC60-261 GC60 CAST LEG LIP RIGHT - CHARCOAL GC60-271 GC60 CAST ASH DOOR - CHARCOAL GC60-281...
  • Page 28: Warranty

    Dealer information: Date of installation, name of installer and dealer, serial number of the appliance, nature of complaint, defects or malfunction, description and part numbers of any parts replaced. To the Distributor Sign and verify that work and information are correct. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 29 Damage to plated surfaces caused by fi ngerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 30 34. FPI reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer fi ll in the installation data sheet in the back of the manual for warranty and future reference. Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 31: Installation Data Sheet

    NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Hampton GC60 Cast Pellet Stove Technical Manual...
  • Page 32 ® Register your Regency warranty online www.regency-fi re.com Reasons to register your product online today! • View and modify a list of all your registered products. • Request automatic email notifi cation of new product updates. • Stay informed about the current promotions, events, and special offers on related products.

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