Jandy 200 Installation And Operation Manual

Jandy 200 Installation And Operation Manual

Pro series jxi gas-fired pool and spa heater
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JXi
WARNING
FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in
which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or
maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual
can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow
warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create carbon
monoxide gas and flue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety,
Zodiac Pool Systems, Inc. strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent
occupied spaces. Improper installation and/or operation will void the warranty.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Immediately switch off main gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Gas-Fired Pool and Spa Heater
If these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury, or death.
INSTALLATION AND
OPERATION MANUAL
Jandy Pro Series
Models 200, 260, 330, 400

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Summary of Contents for Jandy 200

  • Page 1 OPERATION MANUAL Jandy Pro Series Gas-Fired Pool and Spa Heater ™ Models 200, 260, 330, 400 If these instructions are not followed exactly, a fire or explosion may WARNING result, causing property damage, personal injury, or death. FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists.
  • Page 2: Table Of Contents

    Page 2 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Table of Contents Section 1. General Information ....... 3 Section 7. Operating Instructions ....27 Introduction ............3 First-Time Start-Up Procedure ......27 Technical Assistance ..........
  • Page 3: Section 1. General Information

    This manual provides installation and operation Pregnant women take note! Soaking in water instructions for the Jandy Pro Series JXi pool and spa gas above 102°F (38.5°C) can cause fetal damage heater product line. during the first three (3) months of pregnancy...
  • Page 4: Warranty

    USA and CSA 4.7 in Canada. Operating the heater without sufficient water flow may All Jandy Pro Series heaters must be installed in severely damage the heater. If water flow to the heater is accordance with the local building and installation codes restricted, the water pressure switch prevents the burner as per the utility or Authority Having Jurisdiction (AHJ).
  • Page 5: Section 2. Installation Requirements

    Page 5 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ NOTE: If the heater is installed below the level of the pool,(or Materials Installer Must Provide more than two feet above the pool level), the pressure switch setting must be adjusted.
  • Page 6: Heater Components

    • 2" unthreaded slip PVC or CPVC pipe for combustion. During normal operation the fan will turn on before flame initiation to ensure that • Jandy Pro Series union the combustion chamber is clear before the igniter Water Flow Rate is energized.
  • Page 7: Dimensions

    Page 7 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ the blower housing. This switch verifies that air High Limit Switches - Two (2) limit switches - is flowing through the combustion system by one at the heat exchanger first pass (135°F/57°C)
  • Page 8: Field Assembly

    Page 8 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Location Requirements 2.6.2 Service Clearance Heater must be installed at least 5 feet (1.5 m) from the CAUTION inside wall of a pool unless the heater is separated from...
  • Page 9 Page 9 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ • The top surface of the heater must be at least 3 feet (0.9 m) above any forced air inlet, or intake ducts located within 10 feet (3.0 m) horizontally.
  • Page 10: Section 3. Venting

    Page 10 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Direct from outside Duct from outside shelter installations that depend on internal air for Model combustion (see Table 1). Due to the higher risks and hazards of Liquid Propane (LP) gas, Zodiac does not encourage installation of LP gas heaters indoors.
  • Page 11: Vent Pipe Sizing And Installation

    Page 11 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ resistant and suitable for the specific installation being III vertical and horizontal venting. The only correct considered procedure for vent pipe sizing is to do so in accordance with Table 2 (Section 3.3.2 of this manual) and the...
  • Page 12: Vertical Venting

    Page 12 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Apply RTV at seal after connecting. 4 inch double-wall Use minimum 600°F (315°C) appliance adapter temperature rated RTV. Increaser Figure 6. Category I Installation Configuration Figure 8.
  • Page 13 Page 13 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Notes: ADEQUATE AIR 1. Use approved SUPPLY TO ROOM TOP AND BOTTOM roof jack. Figure 9. Indoor Installation Venting (USA) or Outdoor Shelter (Canada) for Category I Figure 10.
  • Page 14: Vertical Or Horizontal Venting

    Page 14 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Heater Size Vent Size Heater Special Gas Vent Size Vent Size Length (vertical or horizontal) 6" (15cm) in feet (metres) 7" (18cm) 8"...
  • Page 15: Section 4. Gas Connections

    Distance from Gas Meter or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death. For indoor Heater 0-50 feet 50-100 feet 100-200 feet installations, as an additional measure of safety, Zodiac (0-15 m) (15-30 m) (30-60 m) Size Pool Systems, Inc. strongly recommends installation...
  • Page 16: Special Precautions For Lp Gas

    Page 16 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Install a sediment trap and union ahead of the gas Test gas offset pressure. See Section 10. controls and outside the heater panels, as shown Professional Service and Maintenance.
  • Page 17: Pump Sizing

    Page 17 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Any configuration other than as illustrated in Figure 12 Model Min gpm (lpm) Max gpm (lpm) can affect the operation of the water pressure switch.
  • Page 18: Plumbing Connections

    Head Loss - JXi Heaters Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™   NOTE: Head Loss   Data for Models 200 and 330:           ...
  • Page 19: Water Pressure Switch Adjustment

    Page 19 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Optionally, the top inlet opening may be capped with the After the glue is cured, close the pressure relief valve on top of the filter.
  • Page 20: Check Valve Installation

    Page 20 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ outlet line is downstream of the heater and a positive seal noncorrosive check valve is installed between the feeder and the heater.
  • Page 21: Auxiliary Components, Chlorinators, Ozone Generators, And Sanitizing Chemicals

    Page 21 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ NOTE: To ensure the continued proper operation of the CAUTION pressure relief valve, the valve should be tested once Use Teflon tape only on the threads of the pipe nipple a year.
  • Page 22 Page 22 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 6.25 x 7.0 OPTIONAL BYPASS SWITCH Alternate 120V Wiring* TRANSFORMER FUSE 120 VAC NEUTRAL IGNITION CONTROL HEATER...
  • Page 23: Service Access

    Page 23 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Service Access WIRES AS SHIPPED The electrical component panel may be rotated up and away from the heater body for easier access to the electrical system.
  • Page 24: Bonding

    POWER If you are setting up a new pool or spa system, call your DISTRIBUTION local Jandy Pro Series distributor or Zodiac Pool Systems, BOARD Inc., 800.822.7933, for information on the correct Control WIRE TIE System to meet your needs.
  • Page 25 Page 25 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Reinstall door panel. NOTE If you install a time clock to control the filter pump operation, it is recommended that the time clock have Restore power to the heater and the pool/spa its own low voltage (Fireman’s) switch to turn off the...
  • Page 26 Page 26 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Do not connect more than two (2) wires to any of the terminals in the Control System when connecting peripheral devices. If connecting the heater to the control...
  • Page 27: Section 7. Operating Instructions

    If ignition is unsuccessful: Turn power to the heater ON. The heater display shows: JANDY REMOTE ONLINE PUSH If ignition is unsuccessful, or the flame fails during normal MENU TO DISABLE . operation, the ignition control shuts off the gas valve.
  • Page 28: Normal Operation

    Page 28 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Use only your hand to switch on or off the gas If no gas is detected, toggle gas control switch to control switch. Never use tools. If the switch ON position.
  • Page 29: Setting Up Heater Options

    Page 29 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Press Up or Down to toggle between °F and °C . Press MENU to select scale. Press POOL or SPA to exit the User Setup mode.
  • Page 30: Temperature Set Point Lock

    Page 30 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ GAS HEATER IS OFF PRESS POOL OR SPA . MAINTAIN POOL HEAT Press MENU . Temperature Set Point Lock Green LED lights and the control unit displays Once you have programmed pool temperature and spa SET: °...
  • Page 31: For Your Safety Read Before Operating

    Page 31 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or death.
  • Page 32: Section 8. Maintenance

    Page 32 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Section 8. Maintenance To Start Up Your Heater: Reinstall the drain plug. WARNING Uncover the vent grill. Do not try to operate the heater if the water Make sure power is supplied to the pump.
  • Page 33: Section 9. Troubleshooting

    Page 33 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Keep the top of the heater, under the heater, NOTE: If heater top panel has been reversed with water connections to the left of the user interface control and surrounding area clear of all debris and panel, remove heater top to view sight glass.
  • Page 34 Page 34 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ The following table lists some of the most common problems when running the heater. Most problems occur when the heater is started for the first time after installation or at spring start-up.
  • Page 35: Service Diagnostic Messages

    Page 35 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Service Diagnostic Messages The controller monitors several functions of the heater. In the event of a malfunction, the controller will display a FAULT message.
  • Page 36: Section 10. Professional Service And Maintenance

    Page 36 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Section 10. Connect a hose between the third part of the tee to the negative side of the manometer. Professional Service Start the heater and record the gas offset pressure...
  • Page 37: 11.2 Jxi Major Components

    Page 37 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 11.2 JXi Major Components Cabinet See Section 11.3 Water System See Section 11.5 Heat System Electrical System See Section 11.4 See Section 11.6...
  • Page 38: 11.3 Cabinet Assembly Spare Parts List And Exploded Parts Diagram

    Installation & Operation Manual ® ™ 11.3 Cabinet Assembly Spare Parts List and Exploded Parts Diagram 11.3.1 Cabinet Assembly Spare Parts List Key No* Description model 200 model 260 model 330 model 400 Heater Jacket Top Kit (no User R0592400 R0592400...
  • Page 39: Heat System Spare Parts List And Exploded Parts Diagrams

    R0590500 R0590500 Combustion Chamber Kit R0590600 R0590600 R0590600 R0590600 Combustion Chamber Shelf R0590700 R0590700 R0590700 R0590700 (set of 3: Models 200, 260, 330) Combustion Chamber Lid Kit R0590800 R0590800 R0590800 R0590800 Gasket Kit R0590900 R0590900 R0590900 R0590900 Sight Glass Kit...
  • Page 40 Page 40 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 11.4.2 Combustion Chamber Assembly Exploded Parts Diagram...
  • Page 41 Page 41 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 11.4.3 Burner Assembly Spare Parts List Description model 200 model 260 model 330 model 400 **LP Blower Assembly Kit R0591100 R0591100 R0591100 R0591100...
  • Page 42: Water System Spare Parts List And Exploded Parts Diagrams

    Installation & Operation Manual ® ™ 11.5 Water System Spare Parts List and Exploded Parts Diagrams 11.5.1 Manifold Assembly Spare Parts List Key No* Description model 200 model 260 model 330 model 400 Access Door Kit R0589600 R0589600 R0589600 R0589600...
  • Page 43: Electrical System Spare Parts List And Exploded Parts Diagrams

    Installation & Operation Manual ENGLISH ® ™ 11.6 Electrical System Spare Parts List and Exploded Parts Diagrams 11.6.1 Electrical System Spare Parts List Key No* Description model 200 model 260 model 300 model 400 Ignition Control Kit R0456900 R0456900 R0456900 R0456900...
  • Page 44: Section 12. Water Chemistry

    Page 44 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Section 12. Water Chemistry NOTE Acceptable “saturation Index” is between +0.5 and -0.5. When dealing with a cosmetic surface the Proper Water Balance is the key to the enjoyment of your index should be maintained between +0.3 and -0.3.
  • Page 45 Page 45 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ NOTES...
  • Page 46 Page 46 ENGLISH Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ NOTES...
  • Page 47 Page 47 Jandy Pro Series, JXi Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ NOTES...
  • Page 48 Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 | www.ZodiacPoolSystems.com ZODIAC ® is a registered trademark of Zodiac International, S.A.S.U., used under license. All trademarks referenced herein are the property of their respective owners. ©2014 Zodiac Pool Systems, Inc. H0404700 Rev D 1404...

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