Related Manuals for Jandy PRO Series JXI200
Summary of Contents for Jandy PRO Series JXI200
- Page 1 Quick Reference Guide Models JXI200, JXI260, JXI330, JXI400 Gas-Fired ™ Pool and Spa Heaters...
- Page 2 If these instructions are not followed exactly, a fire or explosion may result, WARNING causing property damage, personal injury, or death. FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists.
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Page 3: Water Chemistry
WATER CHEMISTRY • Proper chemical balances are necessary Parameter Min. Ideal Max. Pool Type for sanitary bathing conditions, as well as ensuring your heater’s long life. 2.0 - 4.0 Pools, Waterparks Free Chlorine (ppm or mg/L) • For spas, it is necessary to perform 3.0 - 5.0 10.0 Spas... -
Page 4: Model And Serial Number
MODEL & SERIAL NUMBER Model number and serial number on heater rating plate located on the front of the combustion chamber. (Remove heater front panel.) Model number and serial number on heater rating plate located on the front of the combustion chamber. - Page 5 CLEARANCES General Minimum Clearance Minimum Service to At Least One Minimum Vertical Clearance: Clearance Door Panel: 36" (45 cm) from Header: 18" (22.5 cm) US 12" (40.6 cm) 24" (30 cm) Canada For detailed information, refer to the complete installation and owner’s manual.
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Page 6: Combustible Surfaces
CLEARANCES Combustible Surfaces & Service Access • Installation on a non-combustible Combustible Surfaces* surface is recommended. TOP: 6 inches (15 cm) • Do not install on carpet. EXHAUST SIDE: 6 inches (15 cm) from surface of the exhaust vent • This unit can be installed on combustible flooring. - Page 7 OUTDOOR CLEARANCES Distance: Heater to Door USA - at least 4 feet (1.2m) CAN - at least 10 feet (3.0m) Distance: Top of Heater to FORCED AIR INLET Vented Opening (Forced Air Inlet) If the top of the heater is less than 3 feet (0.9m) above a vented opening, the heater must be installed at least 10 feet (3.0m)
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Page 8: Outdoor Installations
OUTDOOR INSTALLATIONS Unless separated by a solid wall, the minimum distance to the inside wall of the 5 ft (1.5 m) pool must be at least 5 feet (1.5 m). For detailed information, refer to the complete installation and owner’s manual. -
Page 9: Indoor Installations
INDOOR INSTALLATIONS Category I, Category III Venting • Vent the heater in accordance with the Vent Size Vent Size National Fuel Gas Code ANSI ® Z223.1 Model (Category I) (Category III) (NFPA 54). ® JXI200 6" (15 cm) 4" (10 cm) •... - Page 10 INDOOR CLEARANCES Venting for Category I (US) or Outdoor Shelter (CAN) 10 ft 2 ft (0.6 m) (3.5 m) LISTED Vent terminated at least VENT CAP 2 ft (0.6 m) above any STORM COLLAR object within 10 ft ROOF JACK AND FLASHING •...
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Page 11: Side Wall Vent Termination
INDOOR INSTALLATIONS Side Wall Vent Termination • Side wall vent terminals for Category III (USA) illustrated. • For Canadian installations, refer to CSA B149 for specific VENT TERMINATION 12 in (30 cm) min. requirements. If less than 10 ft (3.0 m) •... -
Page 12: Combustion Air Supply
INDOOR INSTALLATIONS Combustion Air Supply Minimum Required Area for Air Supply Openings • All indoor installations must have openings to outside air for combustion Model Direct from Outside* Duct from Outside* and ventilation from the inside of the building. JXI200 50 in (323 cm 100 in... - Page 13 GAS LINE SIZING • Check supply pressure and local code requirements before proceeding with installation. Minimum Required Gas Pipe Sizing • Consider pipe fittings when 100-200 ft (30-60m) Model 0-50 ft (0-15m) from 50-100 ft (15-30m) determining gas pipe sizing. from gas meter* (BTU) gas meter*...
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Page 14: Gas Pressure Test
GAS PRESSURE TEST • Check the gas supply pressure while Gas Supply Pressure NATURAL PROPANE the heater is operating. 10.5" WC 14" WC Max. Inlet • Any adjustments or readings made while the heater is off will result in poor Min. - Page 15 DIGITAL MANOMETER CONNECTION GAS VALVE VENT PORT GAS VALVE MANIFOLD PORT FAN INLET PORT “T” JOINER NEGATIVE POSITIVE (Low Pressure Port) (High Pressure Port) DIGITAL DIFFERENTIAL MANOMETER Target Offset Pressure -0.2 inch wc For detailed information, refer to the complete installation and owner’s manual.
- Page 16 PRV SET-UP • A pressure relief valve (PRV) is recommended in all installations. • A PRV is required in any installation in which the water flow can be shut off between Using the dimple in the center the heater outlet and the pool/ as a guide, drill a 1/4”...
- Page 17 GAS LINE SEDIMENT TRAP • Do not use flexible gas piping, it will restrict the Correct gas flow to the heater. • Do not use a restrictive gas cock. • Install a sediment trap MANUAL SHUT OFF VALVE and union ahead of the gas controls and outside MINIMUM T-FITTING...
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Page 18: Power Connections
POWER CONNECTIONS • The heater comes factory-wired intended for use with 240 Volt, 60 Hz AC field electrical supply. • Do NOT use with 208 Volt. • To use 120 Volt, 60 Hz AC, change the position of the voltage selector board on the power POWER DISTRIBUTION BOARD distribution board (see procedure below right). - Page 19 WIRE TO 120V OR 240V/60 HZ Heater Interior (access from front panel) • Electrical wiring must be done in accordance with the latest edition of the National Electrical Code ® (NEC ® Connect Conduit at NFPA ® 70. In Canada, the Canadian Electrical Code Port in Side Panel (CEC), CSA C22.1, must be followed.
- Page 20 ELECTRICAL SYSTEM SERVICE ACCESS Lift raceway until latch engages to lock in raised position Press to release latch and lower raceway Remove front panel (four screws) Raceway will swing outward and up Use a screwdriver or other tool to insert and release latch For detailed information, refer to the complete installation and owner’s manual.
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Page 21: Sequence Of Operations
SEQUENCE OF OPERATIONS WARNING The control system reads the temperature of the water. This heater does not have a pilot light. It is equipped Start-up process begins if the temperature is below the set point. with an ignition device which automatically lights Blower starts, then adequate airflow is confirmed by the air pressure switch. -
Page 22: Heater Control Panel
HEATER CONTROL PANEL Use UP and DOWN buttons to select pool and spa functions. Press POOL button to activate the pool Press SPA button thermostat. to activate the spa thermostat. Press MENU button to NOTE access setup functions and programming for The display reverts to OFF after one pool and spa. -
Page 23: User Interface Set Up
USER INTERFACE SET UP Display Language Control must be OFF to begin. Hold for 5 seconds POOL MENU SELECT USER SETUP LANGUAGE SELECT LANGUAGE POOL MENU ENGLISH to Change Language to Save POOL MENU to Exit POOL MENU POOL MENU For detailed information, refer to the complete installation and owner’s manual. - Page 24 USER INTERFACE SET UP Display Temperature Units Control must be OFF to begin. Hold for 5 seconds POOL MENU SELECT USER SETUP TEMPERATURE SCALE POOL MENU SELECT TEMP SCALE °F to Toggle °F and °C to Save POOL MENU to Exit POOL MENU POOL...
- Page 25 USER INTERFACE SET UP Display Backlight Auto OFF Control must be OFF to begin. Hold for 5 seconds POOL MENU SELECT USER SETUP DISPLAY LIGHT POOL MENU SELECT DISPLAY LIGHT 2 MIN TIMEOUT 2 MIN TIMEOUT to Toggle: LIGHT OFF LIGHT ON to Save POOL...
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Page 26: User Interface Operation
USER INTERFACE OPERATION Turn ON Pool/Spa Heat SET: 80°F POOL POOL MENU MENU current temp displayed To Change After 5 seconds of inactivity, new temp is stored as the set point. Temperature Set Point For detailed information, refer to the complete installation and owner’s manual. - Page 27 USER INTERFACE OPERATION Maintain Pool/Spa Heat POOL MENU POOL MENU MENU POOL MAINTAIN POOL HEAT MAINTAIN SPA HEAT SET: 80°F POOL MENU current temp displayed After 5 seconds of inactivity, new To Change temp is stored Maintain Temp Set Point as the maintain temp set point.
- Page 28 USER INTERFACE OPERATION Lock/Unlock Temperature Set Point POOL POOL MENU MENU Press both Keys at same time. Hold for 7 seconds Lock or unlock depending SET POINT LOCKED on current setting. SET POINT UNLOCKED For detailed information, refer to the complete installation and owner’s manual.
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Page 29: Remote Wiring
REMOTE WIRING 1. Remove the heater Connections and Setup D 1 5 front panel and R 2 1 HHA . run the wires from D1 6 the control system WARNING Aqualink RS, Aqualink PDA and C 1 3 ® R 1 7 R 16 T V S2 through the opening... -
Page 30: Remote Setup
REMOTE SETUP (2-Wire) Control must be OFF to begin. Hold for 7 seconds MENU POOL MENU POOL MENU REMOTE POOL MENU REMOTE OFF POOL MENU POOL MENU REMOTE TSTAT to Exit POOL MENU SET: °F set to maximum temp For detailed information, refer to the complete installation and owner’s manual. -
Page 31: Service Error Messages
SERVICE ERROR MESSAGES Control Panel Message Fault PUMP • Filter pump remains turned OFF when heater programmed for Maintain Temp mode. NO FLOW • Pump is not running. • Low pump pressure. • Pressure switch fault. • Variable speed pump set too low. HIGH LIMIT •... - Page 32 TEMPERATURE SENSOR RESPONSE Temperature °F (°C) Resistance (Ohms) 40°F (5°C) 25,274 50°F (10°C) 19,906 60°F (16°C) 15,314 70°F (21°C) 11,884 80°F (27°C) 9,299 90°F (32°C) 7,333 100°F (38°C) 5,827 110°F (43°C) 4,663 120°F (49°C) 3,758 130°F (54°C) 3,048 140°F (60°C) 2,488 For detailed information, refer to the complete installation and owner’s manual.
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Page 33: Safety Controls
SAFETY CONTROLS Water Pressure Switch Prevents burner from firing if water flow to the heater is restricted. High Limit Switches (2) (1) At heat exchanger (135°F/57°C) (2) At heat exchanger outlet (150°F/65°C) Temperature Sensor Controls heater operation to attain and Ignition Control maintain selected water temperature. -
Page 34: Header Assembly
HEADER ASSEMBLY FLOW PLATE TEMPERATURE SENSOR 3 PORT MANIFOLD GASKETS BACKPLATE HIGH LIMIT SWITCH BACKPLATE GASKET BYPASS THERMAL REGULATOR VALVE (TRV) HIGH LIMIT SWITCH DRAIN PLUG ACCESS DOOR ACCESS DOOR GASKET For detailed information, refer to the complete installation and owner’s manual. - Page 35 THERMAL REGULATOR VALVE REPLACEMENT Loosen Screw and Rotate Bracket to Release Remove Screws Pull Out Thermal Regulator Valve For detailed information, refer to the complete installation and owner’s manual.
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Page 36: Heat Exchanger
HEAT EXCHANGER (by Model) JXi 260 JXi™ 400 JXI400 JXI260 4 HEAT EXCHANGE 6 HEAT EXCHANGE TUBES TUBES COMBUSTION CHAMBER SHELF BURNER DEPTH BURNER DEPTH... - Page 37 OPTIONAL WATER INLET PIPING • Heater comes with Versa Plumb Ready ® Zodiac Sweep Elbow. ® • Installation provides increased hydraulic performance. • Exclusive interface with Zodiac AquaLink ® temperature sensor. For detailed information, refer to the complete installation and owner’s manual.
- Page 38 Direct Drop In Replacement DIRECT DROP-IN REPLACEMENT for Pentair MasterTemp FOR PENTAIR MASTERTEMP ® ® ® ® Inlet Outlet For detailed information, refer to the complete installation and owner’s manual.
- Page 39 INSTALLATION OF ANCHOR BRACKETS In areas where there is high 1/4" X 2-1/4” Concrete Screws risk of extreme weather conditions, such as in Florida (and other states where there is risk as applicable), the heater is required to be securely fastened to the equipment pad to meet applicable local building code requirements.
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Page 40: Wiring Diagram
WIRING DIAGRAM WARNING RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH. To avoid risk of fire or electrocution, which can cause property damage and/or serious injury, including loss of life, if any of the orginal wire as supplied with the heater must be replaced, appliance wiring material rated for 105°C must be used. - Page 41 NOTES...
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Page 42: Technical Support
Zodiac Pool Systems, Inc. 2620 Commerce Way Vista, CA 92081-8438 USA 1-800-822-7933 TECHNICAL SUPPORT www.zodiacpoolsystems.com USA 1-800-822-7933, Zodiac Pool Systems Canada, Inc. enter regional extension CAN 1-888-647-4004 2115 South Service Road West Unit 3 Oakville ON L6L 5W2 CANADA 1-888-647-4004 www.zodiacpoolsystems.ca ©2014 ZODIAC®...