Carel humiSteam Wellness User Manual

Carel humiSteam Wellness User Manual

Humidifiers for steam baths
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humiSteam Wellness
humidifi ers for steam baths

User manual

I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s

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Summary of Contents for Carel humiSteam Wellness

  • Page 1: User Manual

    Wellness humidifi ers for steam baths User manual I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s...
  • Page 3 The technical specifi cations shown in the manual may be changed without prior warning. The liability of CAREL in relation to its products is specifi ed in the CAREL general contract conditions, available on the website www.carel.com and/or by The CAREL humidifi...
  • Page 5: Table Of Contents

    10.6 Cleaning and maintenance of the other components ..38 3.1 CAREL jet distributors (SDPOEM00**) ..........13 11. WIRING DIAGRAMS 3.2 CAREL linear distributors for air ducts (DP***DR0) .......13 11.1 Diagram of single-phase models UE001 to UE009 ....39 3.3 Steam hoses ......................14 11.2 Diagram of three-phase models UE003 to UE018 ....40...
  • Page 7: Introduction And Assembly

    1. INTRODUCTION AND ASSEMBLY 1.1 humiSteam Wellness (UEW*) 1.3 Opening the packaging Range of isothermal immersed electrode humidifi ers with liquid crystal  make sure the humidifi er is intact upon delivery and immediately display for the control and distribution of steam.
  • Page 8: Wall-Mounting

    1.b, 1.c Wall-mounting Fig. 1.g Models UE001 to UE065 turn oval-shaped label with the Carel logo, revealing the head of the earth screw below; remove the screw using a screwdriver; hold the cover by the sides and tilt; remove the cover by moving to the bottom;...
  • Page 9: Fitting The

     kit of screws with plugs for  kit code 98C565P009 of wall-mounting; connectors for the electronic turn the red oval-shaped plate with the CAREL logo, revealing the board fastening hole below; slip the cover onto the frame (keeping it slightly oblique), until it rests on the rear edges, paying attention to the positioning holes on the side;...
  • Page 10: Water Connections

     2. connect the humidifi er to the water supply. On models UE001 to UE0018, use a hose with 3/4’’G fi ttings (see par. “Technical specifi cations” page 41, compatible CAREL hose: code FWH3415000). On models UE025 to UE065 connect the hose with the non-return valve supplied (code FWHDCV0000) to prevent the water inside the humidifi...
  • Page 11 Fittings provided for the water connections: Modelli UE001…UE018 Modelli UE025…UE065 Key: supply water inlet drain water outlet bottom tank drain water outlet (models UE025 to UE065 only) Fig. 2.b Hydraulic interfaces dimensions Interfaces dimensions drain/fi ll dimensions UE001 a UE018 mm (inc) 72.6 (28.6) D’...
  • Page 12: Supply Water

    2.1 Supply water Only use mains water with: • pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and an instant fl ow-rate no lower than the rated fl ow of the fi ll solenoid valve, the connection is G3/4M (see par.
  • Page 13: Steam Distribution

    60 (2.4”) 68 (2.7”) 77 (3.0”) 99 (3.9”) Tab. 3.a 3.2 CAREL linear distributors for air ducts (DP***DR0) Important: Important: Install away from obstacles (curves, branches, changes in cross-section, fi t the distributor at a slight incline (at least 2°, to prevent the return grills, fi...
  • Page 14: Steam Hoses

    To drain the condensate, connect a drain hose with a drain trap and a  the condensate hose always follows a downwards path and features a minimum slope of 5° to the bottom of the humidifi er (see Fig. 3.d). CAREL drain trap (fi lled with water before starting operation) to avoid steam condensate drain hoses: code 1312353APG being released.
  • Page 15: Electrical Connections

    4. ELECTRICAL CONNECTIONS 4.2 Power cable connection 4.1 Preparing the electric cableways Before making the connections, ensure that the machine is Models UE001 to UE018 disconnected from the mains power supply. Check that the power supply voltage of the appliance corresponds to outside unit, bottom view inside unit, top view the value indicated on the rating plate inside the electrical panel.
  • Page 16 HUMIDISTAT (ON/OFF action) CONTROL WITH TWO CAREL PROBE • • connect outputs M7.1 and M7.2 to a humidistat jumper outputs M2.7 and M2.8 or connect to a remote contact • • jumper outputs M2.7 and M2.8 connect outputs M2.1, M2.2 and M2.3 to main probe •...
  • Page 17: Alarm Contact (M6.1 - M6.3)

    • room: code ASET030001 Contact available for the remote signalling of one or more alarms. If non-CAREL probes are used, check: • voltage signal: 0 to 1 Vdc, 0 to 10 Vdc, 2 to 10 Vdc, terminal M2.1 (GND: NC C M2.2);...
  • Page 18  terminals M2.7 and M2.8 are connected by jumper or connected to an enable-operation contact;  if non-CAREL probes are used: the earth of the probes is electrically connected to the humidifi er board earth;  if the humidifi er is controlled by an external control device, the earth of the signal is electrically connected to the controller earth.
  • Page 19: Remote Display Terminal

    Wellness 0907858AXX) (see Fig. 5.a); • up to 200 metres: two CAREL TCONN6J000 boards, 6-wire telephone cables and an AWG20-22 shielded cable with 3 twisted pairs (for the connection of the two boards, Fig. 5.b). Note: to fi ll the empty space left by the display terminal on the humidifi...
  • Page 20: Control Of Production From Serial Port (Bms)

    Operate as follows: - Parameter “Installer / Supervisor / Supervisor (2/2) / Reg. from BMS ‘: default off , set to ON (or via serial non-volatile digital serial Variable 80: default 0, set to 1) - Variable volatile serial Full 31: Set a value between 0 and 1000: Proportional: tenths of a percentage, Temper: tenths of °...
  • Page 21: Starting And User Interface

    5. STARTING AND USER INTERFACE Before starting the humidifi er, check: Press DOWN to select the number corresponding to the desired function and then ENTER to confi rm. Press ESC repeatedly to return to the “Main” screen.  water connections: Fig. 2.a page 10. In the event of water leaks do not start the humidifi...
  • Page 22: Keypad

    5.4 Keypad 5.6 “Main” screen Fig. 5.c Fig. 5.a button function symbol function alarm LED red lit: list active alarms set point temperature( can be modifi ed using the UP or DOWN LED red Flashing: alarm list automatically covered button) return to the “Main Menù”...
  • Page 23: Info" Screen (Read-Only)

    If enabled time bands, and you want to change the state machine (OFF 5.8 “INFO” screen (read-only) ON), or the setpoint, the following screen appears: Series of read-only screens for displaying the main humidifi er status values. To access, press PRG from the “Rapid Selection” screen. There are 2 Regolation tmed range “INFO”...
  • Page 24: Main Menu

    5.9a Main menu 3.Sanification Sanification (1/3) Enable To access press PRG from the main screen Type Buttons: Cycle time • UP and DOWN: navigation inside the sub-menus, screens, and range Sanification of values and settings; (2/3) • ENTER: confi rm and save the changes made; Sanifi...
  • Page 25 Config.restore (2/2) Delete Alarm History 2. Sys Info Sys Info Code Version Date Bios Boot 3. Manual Manual Procedure Procedure (1/2) Manual Procedure Contactor Fill Drain Alarm Manual Procedure (2/2) Supply Fan Extrac Fan Essence 1 Essence 2 Essence 3 Sanification Light 4.
  • Page 26: User Menu

    6. USER MENU From the main screen press: it is possible the selection of 3 bands on and off and change the set point • PRG to access the main menu, within 24h. • ENTER to select and access the menu user. User menu screens: 1.keyboard lock day: LUN...
  • Page 27: Installer Menu

    7. INSTALLER MENU From the main screen press: 7.2 Utilities confi guration • PRG to access the main menu, • 1. Essence DOWN to select the installer menu, • 2. Fans ENTER, • enter the password “77”, 3. Sanification • 4.
  • Page 28: Functional Options

    In AUTO mode and type PERIODIC, the fan operation is independent of 7.3 Functional options steam but is active for the ON time (T ON) and off to the OFF time (T OFF) selectable. Functional options (1/3) parameter range default U.M. description In AUTO mode and type Programs (active only if scheduler enabled), the cylinder duration...
  • Page 29: Supervisory

    SMS format; • the SMS messages are subject to the charges and conditions of the SIM card network operator. CAREL declines all liability for the failure to send or receive SMS. “Wellness” +0300060EN - rel. 1.2 - 03.09.2012...
  • Page 30: Maintenance Menu

    8. MAINTENANCE MENU Important: the operations described in this menu must only be 8.3 Manual procedure carried out by qualifi ed personnel. Important: these operations must only be performed by qualifi ed From the main screen press: personnel, incorrect use may cause serious damage. •...
  • Page 31: Table Of Alarms

    In these conditions, pressing the alarm button once displays the type of the alarm relay output can be reset automatically or manually, according alarm (and the code, in line with the CAREL humidifi er standard). to the type of fault, while the message displayed is reset manually (see the table below).
  • Page 32 Warning: EA Foam alarm excessive foam in 1. fl ush the water supply lines; Manual signal only Foam the cylinder when 2. clean the cylinder, make sure a active Cylinder boiling softener is not used (if so, use another source of water or reduce the softening).
  • Page 33: Maintenance And Spare Parts

    10. MAINTENANCE AND SPARE PARTS 10.1 Spare parts for models UE001 to UE018 fi ll tank internal tubing kit fi ll solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifi er top TAM (transformer for measuring the current) transformer contactor fuse holder F1-F2...
  • Page 34 Table of water circuit, electrical and electronic spare parts, UE001 to 018 description spare part code position fi g. UE001 UE003 UE005 UE008 UE009 UE010 UE015 UE018 Water circuit Fill tank + conductivity meter UEKVASC100 11.a Fill solenoid valve kit KITVC10006 KITVC10011 11.a...
  • Page 35: Spare Parts For Models Ue025 To Ue065

    10.2 Spare parts for models UE025 to UE065 Key: drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pCOe expansion board ( controller I/O expansion ) pump control relay fuse holder electronic controller...
  • Page 36 Table of water circuit, electrical and electronic spare parts, UE025 to UE065 description spare part code position fi g. UE025 UE035 UE045 UE065 400 V 230 V Water circuit Drain pump hose UEKDH00000 11.c Manifold UEKCOLL000 11.c Drain pump kit KITPSE0000 11.c Internal tubing kit...
  • Page 37: Cleaning And Maintenance Of The Cylinder

    Periodical checks 10.3 Cleaning and maintenance of the cylinder • After one hour of operation: check for any signifi cant water leaks. • Replacement Every 15 days or no more than 300 operating hours: check operation, the absence of signifi cant water leaks, the general conditions of Important: the cylinder must be only be replaced by qualifi...
  • Page 38: Cylinder Connection, Three-Phase Models Ue001 To Ue065

    10.5 Cylinder connection, three-phase models 10.6 Cleaning and maintenance of the other UE001 to UE065 components Important: production conductivity (μS/cm) power supply (V) (kg/h) • when cleaning plastic components do not use detergents or solvents; • 75/350 μS/cm scale can be removed using a solution of 20% acetic acid and then 350/1250 μS/cm rinsing with water.
  • Page 39: Wiring Diagrams

    11. WIRING DIAGRAMS 11.1 Diagram of single-phase models UE001 to UE009 Key: terminal block transformer high level electrodes contactor conductimeter manual switch F1-F2 primary fuses F5-F6 PCOe fuses fi ll valve fuse protection drain pump external TAM drain pump secondary fuses Fig.
  • Page 40: Diagram Of Three-Phase Models Ue003 To Ue018

    11.2 Diagram of three-phase models UE003 to UE018 key: terminal block transformer high level electrodes contactor manual switch conductimeter F1-F2 primary fuses fi ll valve F5-F6 PCOe fuses fuse protection drain pump drain pump external TAM secondary fuses Fig. 11.b (**) Attention: for TAM confi...
  • Page 41: Diagram Of Three-Phase Models Ue025 To Ue065

    11.3 Diagram of three-phase models UE025 to UE065 Key: terminal block transformer high level electrodes contactor manual switch conductimeter F1-F2 primary fuses fi ll valve F5-F6 PCOe fuses fuse protection drain pump drain pump external TAM secondary fuses Utenze / Utilities Fig.
  • Page 42: General Features And Models

    Important: the confi gurations and connections are already made by CAREL, and no changes are required. The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifi er.
  • Page 43: Technical Specifi Cations

    (2x1.6”) max. capacity kg/h (lb/h) 1/1.5 (2.2/3.3) (6.6) (11) (17.6) (19.8) (22) (33) (39.7) (55.1) (77.2) (99.2) (143.3) CAREL steam hoses code ID mm (in) 1312360AXX 22 (0.9”) √ √ 1312365AXX 30 (1.2”) √ √ √ √ √ √ 1312367AXX 40 (1.6”)
  • Page 44: Models Of Concentrated Jet Steam Distributors

    ** = use CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) *** = use one CAREL “Y” kit code UEKY40X400 (40 mm/1.6” inlet and 2 x 40 mm/1.6” outlets) and two CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2”...
  • Page 45: Controlling The Board Via Network

    DO NOT CONFIGURE VA-RIABLES THAT ARE NOT SHOWN IN THE TABLE, OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED. “A” Read (R)/ Analogue variables* (Modbus®: REGISTERS) Write (W) CAREL - Modbus® value probe 1(according to the chosen units) minimun scale probe 1 maximun scale probe 1 off set probe 1...
  • Page 46 (R)/ variabili digitali (Modbus®: COILS) “ D “ scrittura (W) CAREL - Modbus® Contactor Fill valve Drain Abilita ON/OFF da supervisore Abilita regolazione da supervisione Stato deumidifi ca on/off Allarme generale Allarme supervisore non connesso Umidostato remote On/off high conductivity alarm...
  • Page 47 On/Off from keyboard pCOE1 offl ine pCOE2 offl ine Enable fan immission in mode automatic (0=Setpoint;1=Scheduler) Status sanifi cation in mode manual (0=off ;1=ON) Type of sanifi cation (0=On/Off ;1=Automatic) Sanifi cation active Enable sanifi cation function Status fan immission during the fi rst cycle of sanifi cation Status fan extraction during the fi...
  • Page 48 “I” read (R)/write integer variables (Modbus®: REGISTERS) CAREL Modbus® Parte alta della versione del software Parte bassa della versione del software Nominal supply [V] Number of hours between two successive drain for dilution. Number of days for drain to inactivity.
  • Page 49: Technical Appendix

    13. TECHNICAL APPENDIX Independent control with temperature probe (see Fig. 13.1 Operating principle 13.b) Immersed electrode humidifi ers manufacture steam by boiling the The production of steam is related to the reading of the probe and water contained inside the cylinder. The heat required to boil the water increases as the temperature value read decreases.
  • Page 50: Supply Water Conductivity

    (installer menu > drain options > disable complete emptying for foam). CAREL reserves the right to modify or change its products without prior notice. “Wellness” +0300060EN - rel. 1.2 - 03.09.2012...
  • Page 52 Agenzia / Agency: CAREL INDUSTRIES HQs Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com...

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