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Summary of Contents for Pioneer Eclipse PE440BU
- Page 1 Grou p A company of the UHS Propane Burnisher Subtitle PE440BU Title We help you shine.™...
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Page 3: Instructions For Use
Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual. - Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.
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Page 5: Table Of Contents
Contents Maintenance ..............16 Quick Reference Specifications.........1 Oil Level Inspection..........16 Safety Precautions............2 Oil Change............16 Refueling and Storage of Fuel Cylinders......4 Oil Filter Replacement........16 Canadian Safety Requirements..........4 Spark Plug Inspection and Replacement....17 Operator Responsibility............5 Air Filter Inspection and Replacement....17 Test for Operator-Ear Sound Pressure Level.......5 Inspect Fuel Hose and Connections.....17 Test for Hand-Arm Vibration..........5 Engine Dust Filter..........18... -
Page 7: Quick Reference Specifications
- 24” White Lightning: PD010024 - 28” Blue Blend: PDBB06028 - 28” Natural Poly-Blend: PDNP02028 - 28” Thermal Thunder: PDTT01428 - 28” White Lightning: PD010028 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse: 1-336-372-8080... -
Page 8: Safety Precautions
Safety Precautions DO NOT operate the machine if the machine has loose parts. Anyone operating the machine should read the following carefully and be informed of potentially DANGER! Federal law and California State law prohibits dangerous operating conditions. Operators should be the following acts or the causing thereof: (1) the removal familiar with the location and use of all safety devices or rendering inoperative by any person other than for... - Page 9 WARNING! Machine vibration may cause tingling or before servicing machine. Use only replacement parts numbness in the fingers or hands. Gloves are supplied by Amano Pioneer Eclipse or an Amano Pioneer recommended to reduce machine vibration. If tingling or Eclipse Authorized Distributor or Service Center.
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Page 10: Refueling And Storage Of Fuel Cylinders
Amano Handling of LP Gas is the appropriate authority for safe Pioneer Eclipse does not recommend use of this machine propane use. A copy of this publication is available through in any environment other than an indoor environment. -
Page 11: Operator Responsibility
Surface of Hand-Guided Machinery During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Amano Pioneer Eclipse measures and rates the vibration Chart. at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance Test for Operator-Ear Sound Pressure Level with European Machinery Directive (2006/42/EC). -
Page 12: Machine Preparation
Machine Preparation Filling the LP Cylinder Unpacking the Machine This machine uses the 20 lb (9.1 kg) capacity cylinder, which meets the D.O.T. 4E240 standards. These cylinders The machine is shipped boxed on a wooden pallet. To are also listed by UL. In addition, the steel cylinder meets unpack machine: European TPED specifications and is CE compliant. -
Page 13: Controls And Instruments
Machine Components Controls and Instruments Bail Throttle Handle Pivot Knob Key Switch Hour Meter SafeSense Light Display... -
Page 14: Engine Ignition Switch
SafeSense Emissions Monitoring System Engine Ignition Switch SafeSense is an emissions monitoring device that This machine features a key switch ignition. monitors the exhaust emissions and will shut the engine Start: Turn the key all the way clockwise or START to down if the emissions levels are too low or too high. -
Page 15: Hour Meter/Tachometer
YELLOW SafeSense ALERT: If light comes on during Hour Meter / Tachometer normal operation, check and clean the engine air filter. Check the carburetor air filter for holes, tears, The hour meter / tachometer records the number of hours or punctures and replace if damaged. If the light still the machine has been powered ON. -
Page 16: Pad Change
Tighten the handle pivot knobs so that the handle Fuses can not move. Go to the front of the machine and lift up on the The machine’s electrical circuit is protected by two fuses, deck, rocking the machine back until it rests on which stops the flow of current in the event of a circuit the back of the bulkhead. -
Page 17: Dust Bag
Dust Bag WARNING! A DAMAGED PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE. Remove the dust bag cover by lifting upward on the back of the cover. Inspect air filter. Clean or replace if necessary. A dirty air filter could lead to elevated levels of carbon monoxide. - Page 18 CAUTION! Always open service valve slowly to allow pressure to equalize in hoses. Opening quickly may Only Use a Vapor Cylinder! cause the flow check valve to engage, limiting fuel flow. TO REMOVE THE SAFE-FILL CYLINDER, reverse procedure. Always connect or change cylinders in a well ventilated area.
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Page 19: Starting The Machine
It is recommended to start burnishing on the right side of Starting the Machine the aisle, turn and come back down the aisle in the opposite direction, overlapping the previous path slightly. Check oil and fuel levels. Continue this pattern until the floor area to be burnished Check and clean engine dust filter. -
Page 20: Machine Troubleshooting
Machine Troubleshooting... -
Page 21: Scheduled Maintenance Chart
Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician. -
Page 22: Maintenance
Apply a thin coat of new oil or grease to the oil Oil Change filter seal (A). Install the new filter (Amano Pioneer Eclipse part Change the oil after the first 8 hours of operation # KA490657007) by turning it clockwise. -
Page 23: Spark Plug Inspection And Replacement
(Amano Pioneer Eclipse part #KA110137046). damaged, or if the insulator is cracked, replace the plug. Check the intake hose for cracks or damage. Use Only Amano Pioneer Eclipse part # KA920702112. Install filters and replace cover. Do not use any other spark plug! Measure the gap with a wire-type thickness gauge. -
Page 24: Engine Dust Filter
Engine Dust Filter WARNING! A damaged pad holder rotating at a high rate of speed may be an extreme hazard if it should come apart. The engine dust filter should be cleaned each hour If the pad holder needs to be removed, a 3/4” and after each use by shaking out the dust and wrench will be required. -
Page 25: Battery Maintenance
When battery replacement is Remove propane fuel cylinder when not in use necessary, use Amano Pioneer Eclipse part #:MP363200. and store it outside in a storage cage in accordance with NFPA Handbook 58 Push machine to level surface. -
Page 26: Machine Specifications
Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L) -
Page 27: Wiring Schematic
Wiring Schematic 020211... -
Page 28: Connections
Connections 020211... - Page 29 Connections Continued 020211 Ref. Part # Description Qty. Ref. Part # Description Qty. MP379200 HARNESS, WIRING, BLKHD, w/ SAFE MP354900 WIRE, SOLENOID, BATTERY MP2012 HARNESS, WIRING, METER, HOUR, 27” 1 SS2570 FUSE, 20 AMP, ATO MP379400 CABLE, BATTERY, POS., SM BOOT, 34” 1 MP043000 FUSE, 7.5 AMP, ATO MP379500...
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Page 30: Engine Assembly
Engine Assembly 020211... - Page 31 Engine Assembly Continued Ref. Part # Description Qty. MP376300 INTAKE, CARB., CLOSED LOOP KA110137049 ELEMENT FILTER, AIR, FS481V KA110137046 PRECLEANER, AIR, FS481V KA490657007 FILTER, OIL, FS/FX481V KA920702112 PLUG, SPARK, NKG, BPR4ES MP364900 MUFFLER, EXHAUST, FS481V KA110607016 GASKET, MUFFLER, 481V MP386101 BRACKET, SUPPORT, MUFFLER NB049300 SCREW, FLANGE, 1/4-20 X 1/2, ZINC...
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Page 32: Deck Sub-Assembly
Deck Sub-Assembly 020211... - Page 33 Deck Sub-Assembly Ref. Part # Description Qty. 1A MP376200 LINER, SHROUD, 21”, w/ INSERTS 1B MP073300 LINER, SHROUD, 24”, w/ INSERTS 1C MP066801 LINER, SHROUD, 28”, w/ INSERTS 2A MP8300 VELCRO, HOOK, 1” W/ADHESIVE (21”) 74” 2B MP8300 VELCRO, HOOK, 1” W/ADHESIVE (24”) 85”...
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Page 34: Bulkhead Assembly
Bulkhead Assembly 020211... - Page 35 Bulkhead Assembly Continued Ref. Part # Description Qty. MP377300 BULKHEAD, w/ INSERTS, ASM. MP375500 HANDLE, BULKHEAD, ADJUSTABLE, ASM. MP039300 PLATE, LOCK, HANDLE NB3275 NUT, LOCK, 1/4” NB6530 SCREW, CAP, HH, 1/4-20 X 1 MP373100 WASHER, RUBBER, 1” O.D. X .281” I.D.
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Page 36: Main Assembly
Main Assembly 020211... - Page 37 Main Assembly Continued Ref. Part # Description Qty. MP375800 HOOD, BULKHEAD, BLACK, ASM. NB6044 SCREW, CAP, 3/8 X 1 1/4 MX1075 WASHER, LOCK, 3/8” NB3450 WASHER, FLAT, 3/8” 5A MP8070 BELT, BX-46 (21”) 5B MP8049 BELT, BX-49 (24”) 5C MP041000 BELT, BX-56 (28”) MP195300 SPACER, BEARING, RIGHT...
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Page 38: Regulator, Handle, And Hood Assembly
Regulator, Handle, and Hood Assemblies 020211... - Page 39 Regulator, Handle, and Hood Assemblies Continued Handle Ref. Part # Description Qty. MP042000 BAIL, SPEEDSTAR, PAINTED MP106500 CABLE, THROTTLE, CONTROL NB4382 SCREW, DRILL KWIK, 8 x 1/2 MP050500 BLOCK, GUIDE, CABLE, THROTTLE 1 NB028300 BUSHING, CABLE, BAIL NB9645 WASHER, FLAT, #10 NB9735 NUT, LOCK, 10-24, NYLON NB049100...
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Page 40: Skirt And Padholders
Skirt and Padholders 020211... - Page 41 Skirt and Padholders Ref. Part # Description Qty. 1A MP139400 SKIRT, STEEL, 28”, ASM. (VAC MODEL ONLY) 1B MP139300 SKIRT, STEEL, 24”, ASM. (VAC MODEL ONLY) 1C MP139200 SKIRT, STEEL, 21”, ASM. (VAC MODELS ONLY) 1.1 MP140000 FELT, DOT 1.2 NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2”...
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Page 43: Small Off Road Engine Certification Warranty Form
Amano warranty Maintenance or repairs and must be provided without Pioneer Eclipse Corporation cannot deny warranty solely for the lack of charge to the owner. Such use will not reduce the warranty receipts or your failure to ensure the performance of all scheduled obligations of the manufacturer. -
Page 44: Limited Warranty
2) Batteries warranted by battery manufacturer for (1) year. Call APEC for R/A number. 3) Valve train warranted by Amano Pioneer Eclipse for (1) year. You will need the Engine Serial Number, Machine Serial Number, 4) ONE (1) YEAR WARRANTY - For the model PE440BU. -
Page 45: Safety Awareness Form For Propane Machines
Cautions: A. Allow only qualified, trained personnel to operate the machine. B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. C. Always store fuel cylinders outside in a proper enclosure. D. Never vent a fuel cylinder inside. - Page 48 1 Eclipse Rd PO Box 909 Sparta, North Carolina 28675 USA www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2002/95/EC) shine on. © 2012 Amano Pioneer Eclipse Corporation LT058200 We help you shine.™ 440BU_B...
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