Pioneer Eclipse PE440ST Manual
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Pioneer Eclipse PE440ST Manual

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Propane Stripping Machine
Subtitle
PE440ST
Title
We help you shine.™
Grou p
A company of the

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Summary of Contents for Pioneer Eclipse PE440ST

  • Page 1 Grou p A company of the Propane Stripping Machine Subtitle PE440ST Title We help you shine.™...

  • Page 3: Instructions For Use

    Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Contents Air Filter Inspection and Replacement....17 Quick Reference Specifications.........1 Inspect Fuel Hose and Connections.....17 Safety Precautions............2 Engine Dust Filter..........18 Refueling and Storage of Fuel Cylinders......4 Check and adjust valve clearance/Retorque Heads..........18 Canadian Safety Requirements..........4 Clean and lap valve-seating surface....18 Operator Responsibility............5 Head Bolt Maintenance........18 Test for Operator-Ear Sound Pressure Level.......5 Cooling Fin Maintenance........18...

  • Page 6: Quick Reference Specifications

    - 16” Pad Holder: BA013500 - 20” Strip: PDST05020 - 20” Super Strip: PDSS09020 - 20” Brush: BA012800 - 20” Pad Holder: BA013700 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse: 1-336-372-8080...

  • Page 7: Safety Precautions

    Safety Precautions shields. DO NOT operate the machine if the machine has loose parts. Anyone operating the machine should read the following carefully and be informed of potentially DANGER! Federal law and California State law prohibits dangerous operating conditions. Operators should be the following acts or the causing thereof: (1) the removal familiar with the location and use of all safety devices or rendering inoperative by any person other than for...
  • Page 8 Disconnect battery connections brushes and/or the deck. before servicing machine. Use only replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer WARNING! Do not operate machine on a dry floor, as this Eclipse Authorized Distributor or Service Center.

  • Page 9: Refueling And Storage Of Fuel Cylinders

    A copy of this publication is available through This machine is designed and manufactured for the National Fire Protection Association (1-800-344-3555) commercial floor stripping only. Amano Pioneer Eclipse or www.NFPA.org. does not recommend use of this machine in any environment other than an indoor environment.

  • Page 10: Operator Responsibility

    Surface of Hand-Guided Machinery During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Amano Pioneer Eclipse measures and rates the vibration Chart. at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance Test for Operator-Ear Sound Pressure Level with European Machinery Directive (2006/42/EC).

  • Page 11: Machine Preparation

    Machine Preparation Filling the LP Cylinder Unpacking the Machine This machine uses the 20 lb (9.1 kg) capacity cylinder, which meets the D.O.T. 4E240 standards. These cylinders The machine is shipped boxed on a wooden pallet. To are also listed by UL. In addition, the steel cylinder meets unpack machine: European TPED specifications and is CE compliant.

  • Page 12: Controls And Instruments

    Machine Components Controls and Instruments Bail Throttle Handle Pivot Knob Key Switch Hour Meter/ Tachometer SafeSense Light Display...

  • Page 13: Engine Ignition Switch

    SafeSense Emissions Monitoring System Engine Ignition Switch SafeSense is an emissions monitoring device that This machine features a key switch ignition. monitors the exhaust emissions and will shut the engine Start: Turn the key all the way clockwise or START to down if the emissions levels are too low or too high.

  • Page 14: Hour Meter/Tachometer

    YELLOW SafeSense ALERT: If light comes on during Hour Meter / Tachometer normal operation, check and clean the engine air filter. Check the carburetor air filter for holes, tears, The hour meter / tachometer records the number of hours or punctures and replace if damaged. If the light still the machine has been powered ON.

  • Page 15: Brush Change

    Tighten the handle pivot knobs so that the handle Facing the brushes from the front of the machine, can not move. turn the brush on the right counter-clockwise with Note: The floor stripping machine is heavy and may a quick motion and pull the brush towards you. require two people to lift and lower the machine safely.

  • Page 16: Transport Cart

    Transport Cart WARNING! A DAMAGED BRUSH/PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE. Locate the transport arm located on the front of the deck. Remove the pull pin and rotate the arm Inspect air filter. Clean or replace if necessary. A to an outward position.
  • Page 17 CAUTION! Always open service valve slowly to allow pressure to equalize in hoses. Opening quickly may Only Use a Vapor Cylinder! cause the flow check valve to engage, limiting fuel flow. TO REMOVE THE SAFE-FILL CYLINDER, reverse procedure. Always connect or change cylinders in a well ventilated area.

  • Page 18: Starting The Machine

    Remove the LP cylinder and store properly. Refer Starting the Machine to Refueling and Storage of Fuel Cylinders. Check oil and fuel levels. Check and clean engine dust filter. Idling and Stopping the Machine CAUTION! Never run continuously for more than 1 hour DANGER! Allowing the engine to idle excessively will without cleaning or changing engine dust filter.

  • Page 19: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.

  • Page 20: Scheduled Maintenance Chart

    Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect gear box assembly Check gear box(s) oil level Replace drive belt As Required * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

  • Page 21: Maintenance

    50 hours thereafter. filter seal (A). Start and warm the engine so the oil will drain Install the new filter (Amano Pioneer Eclipse part easily and completely. Push machine to a level # KA490657007) by turning it clockwise.

  • Page 22: Spark Plug Inspection And Replacement

    (Amano Pioneer Eclipse part #KA110137046). damaged, or if the insulator is cracked, replace the plug. Check the intake hose for cracks or damage. Use Only Amano Pioneer Eclipse part # KA920702112. Install filters and replace cover. Do not use any other spark plug! Measure the gap with a wire-type thickness gauge.

  • Page 23: Engine Dust Filter

    Engine Dust Filter Belt Maintenance The engine dust filter should be cleaned each hour Push machine to level surface. and after each use by shaking out the dust and Turn off LP cylinder and remove it. then rinsing with mild detergent. The filter can Place the machine in the Rok-Bak position.

  • Page 24: Battery Maintenance

    When battery replacement is Remove propane fuel cylinder when not in use necessary, use Amano Pioneer Eclipse part #:MP363200. and store it outside in a storage cage in accordance with NFPA Handbook 58 Push machine to level surface.

  • Page 25: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Fabricated Steel Sheetmetal Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3300-3400 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 26: Wiring Schematic (With Safesense)

    Wiring Schematic (with SafeSense) 020211...

  • Page 27: Wiring Schematic (Without Safesense)

    Wiring Schematic (without SafeSense) 041311...

  • Page 28: Connections (With Safesense)

    Connections (with SafeSense) 041311...
  • Page 29 Connections (with SafeSense) Continued 041311 Ref. Part # Description Qty. Ref. Part # Description Qty. MP379200 HARNESS, WIRING, BLKHD, w/ SAFE MP354900 WIRE, SOLENOID, BATTERY MP2012 CABLE, BATTERY, NEGATIVE SS2570 FUSE, 20 AMP, ATO MP379400 CABLE, BATTERY, POS., SM BOOT, 34” 1 MP043000 FUSE, 7.5 AMP, ATO MP379500...

  • Page 30: Connections (Without Safesense)

    Connections (without SafeSense) 060411...
  • Page 31 Connections (without SafeSense) 060411 Ref. Part # Description Qty. Ref. Part # Description Qty. MP392300 HARNESS, WIRING, BLKHD, ST MP354900 WIRE, SOLENOID, BATTERY MP2012 CABLE, BATTERY, NEGATIVE SS2570 FUSE, 20 AMP, ATO MP379400 CABLE, BATTERY, POS., SM BOOT, 34” 1 MP043000 FUSE, 7.5 AMP, ATO MP379500...

  • Page 32: Engine Assembly

    Engine Assembly 060411...
  • Page 33 Engine Assembly Continued Ref. Part # Description Qty. MP376300 INTAKE, CARB., CLOSED LOOP KA110137049 ELEMENT FILTER, AIR, FS481V KA110137046 PRECLEANER, AIR, FS481V KA490657007 FILTER, OIL, FS/FX481V KA920702112 PLUG, SPARK, NKG, BPR4ES KA110607016 GASKET, MUFFLER, 481V NB8130 CLAMP, 3/4” ID, RETAINER MP044800 ADAPTER, CONVERSION, BSPT/NPT, 1/8 X 1/8...

  • Page 34: Frame Assembly

    Frame Assembly 060411...
  • Page 35 Frame Assembly Continued Ref. Part # Description Qty. MP391300 FRAME, ST, BLKHD, ASM. NB6110 WASHER, LOCK, 1/4” BA001300 AXLE, BARRACUDA SS1315 WHEEL, 10” GRAY MP371400 BUMPER, ROK-BAK, 12” MP336200 STRAP, BUMPER, ROK-BAK NB9645 WASHER, FLAT, #10 NB063400 RIVET, POP, 3/16 X 1.00 X 3/8 HD NB3450 WASHER, FLAT, 3/8”...

  • Page 36: Bulkhead Assembly

    Bulkhead Assembly 020211...
  • Page 37 Bulkhead Assembly Continued Ref. Part # Description Qty. MP377300 BULKHEAD, w/ INSERTS, ASM. MP375500 HANDLE, BULKHEAD, ADJUSTABLE, ASM. MP039300 PLATE, LOCK, HANDLE NB3275 NUT, LOCK, 1/4” NB6530 SCREW, CAP, HH, 1/4-20 X 1 MP373100 WASHER, RUBBER, 1” O.D. X .281” I.D.

  • Page 38: Main Assembly

    Main Assembly 082611...
  • Page 39 Main Assembly Continued Ref. Part # Description Qty. MX1075 WASHER, LOCK, 3/8” NB6044 SCREW, CAP, 3/8 X 1 1/4 MP071800 TENSIONER, BELT, W/4” PULLEY NB3450 WASHER, FLAT, 3/8” NB024500 SCREW, CAP, 3/8 X 1 3/4 NB9267 WASHER, FLAT, 5/16” NB3265 NUT, LOCK, 5/16”-18, NC NB6545 SCREW, CAP, HH, 5/16”-18 X 1”...

  • Page 40: Main Assembly Deck

    Main Assembly - Deck 082611...
  • Page 41 Main Assembly - Deck Ref. Part # Description Qty. Ref. Part # Description Qty. 1A MX1075 WASHER, LOCK 3/8” (30”) 21 NB019100 BOLT, HEX, 1/4-20 X 3/4, GD5 1B MX1075 WASHER, LOCK 3/8” (38”) 22 NB2463 SCREW, SET, HEX SOCKET, 5/16-18 X 3/8 NB6042 SCREW, CAP, 3/8 X 1 1/4 (38”)

  • Page 42: Regulator, Handle, And Hood Assembly

    Regulator, Handle, and Hood Assemblies 020211...
  • Page 43 Regulator, Handle, and Hood Assemblies Continued Handle Ref. Part # Description Qty. MP042000 BAIL, PAINTED MP106500 CABLE, THROTTLE, CONTROL NB4382 SCREW, DRILL KWIK, 8 x 1/2 MP050500 BLOCK, GUIDE, CABLE, THROTTLE 1 NB028300 BUSHING, CABLE, BAIL NB9645 WASHER, FLAT, #10 NB9735 NUT, LOCK, 10-24, NYLON NB049100...

  • Page 44: Transport Cart

    Transport Cart 060411...
  • Page 45 Transport Cart Ref. Part # Description Qty. MP352600 WHEEL, 5” x 2” w/ TRANSFORMA W/ BALL BEARING NB056000 BOLT, HEX, 1/2-13 X 8, GD 5 MP012800 CASTER, 2 1/2”, REAR, 3/4” STEM NB003100 NUT, HEX, 1/2”-13, JAM MP389400 CART, HANDLE, TRANSPORT, WELD. MP366900 GRIP, HANDLE, 7/8”, BLK MP389300...

  • Page 47: Small Off Road Engine Certification Warranty Form

    Amano warranty Maintenance or repairs and must be provided without Pioneer Eclipse Corporation cannot deny warranty solely for the lack of charge to the owner. Such use will not reduce the warranty receipts or your failure to ensure the performance of all scheduled obligations of the manufacturer.

  • Page 48: Warranty

    2) Batteries warranted by battery manufacturer for one (1) year. You will need the Engine Serial Number, Machine Serial Number, 3) Valve train warranted by Amano Pioneer Eclipse for one (1) year. and the Machine Model Number. 4) ONE (1) YEAR WARRANTY - For the model PE440ST.

  • Page 49: Safety Awareness Form

    Cautions: A. Allow only qualified, trained personnel to operate the machine. B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. C. Always store fuel cylinders outside in a proper enclosure. D. Never vent a fuel cylinder inside.
  • Page 52 1 Eclipse Rd PO Box 909 Sparta, North Carolina 28675 USA www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2002/95/EC) shine on. © 2012 Amano Pioneer Eclipse Corporation LT059300 We help you shine.™ 440ST_C...

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