Pioneer Eclipse PE420GP Operation Manual
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Pioneer Eclipse PE420GP Operation Manual

Propane hard floor machine
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Propane Hard Floor Machine
Subtitle
PE420GP
Title
We help you shine.™
Grou p
A company of the

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Summary of Contents for Pioneer Eclipse PE420GP

  • Page 1 Grou p A company of the Propane Hard Floor Machine Subtitle PE420GP Title We help you shine.™...

  • Page 3: Instructions For Use

    Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Contents Scheduled Maintenance Chart..........16 Quick Reference Specifications.........1 Maintenance ..............18 Safety Precautions............2 Oil Level Inspection..........18 Refueling and Storage of Fuel Cylinders......4 Oil Change............18 Canadian Safety Requirements..........4 Oil Filter Replacement........18 Operator Responsibility............5 Spark Plug Inspection and Replacement....19 Test for Operator-Ear Sound Pressure Level.......5 Air Filter Inspection and Replacement....19 Test for Hand-Arm Vibration..........5 Inspect Fuel Hose and Connections.....19...

  • Page 7: Quick Reference Specifications

    - 21” Resin 1800 grit: PDGPRE211800 - 21” 3000 Grit Light Polish: PDLP213000 - 21” Resin 3000 grit: PDGPRE213000 - 21” Final Polish (Marble & Terrazzo): PDLP21FP Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse: 1-336-372-8080...

  • Page 8: Safety Precautions

    Safety Precautions DO NOT operate the machine if the machine has loose parts. Anyone operating the machine should read the following carefully and be informed of potentially DANGER! Federal law and California State law prohibits dangerous operating conditions. Operators should be the following acts or the causing thereof: (1) the removal familiar with the location and use of all safety devices or rendering inoperative by any person other than for...
  • Page 9 Use only replacement parts using the machine again. supplied by Amano Pioneer Eclipse or an Amano Pioneer Eclipse Authorized Distributor or Service Center. WARNING! DO NOT grind or polish dry with this machine.

  • Page 10: Refueling And Storage Of Fuel Cylinders

    National Fire Protection Association (1-800-344-3555) This machine is designed and manufactured for indoor use or www.NFPA.org. on hard floor surfaces. Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment. This propane powered floor...

  • Page 11: Operator Responsibility

    Surface of Hand-Guided Machinery During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Amano Pioneer Eclipse measures and rates the vibration Chart. at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance Test for Operator-Ear Sound Pressure Level with European Machinery Directive (98/37/EC).

  • Page 12: Machine Preparation

    Machine Preparation Filling the LP Cylinder Unpacking the Machine This machine uses the 20 lb (9.1 kg) capacity cylinder, which meets the D.O.T. 4E240 standards. These cylinders The machine is shipped boxed on a wooden pallet. To are also listed by UL. In addition, the steel cylinder meets unpack machine: European TPED specifications and is CE compliant.

  • Page 13: Controls And Instruments

    Machine Components Controls and Instruments Solution Control Switch Clutch Switch Lever Hour Meter/ Tachometer Engine Throttle Fuse Panel Key Switch EcoSense Module w/ Indicator Light Solution Solution Tank Drain Control Valve Valve...

  • Page 14: Engine Ignition Switch

    The PE420GP is equipped with the EcoSense Emissions Engine Ignition Switch Monitoring System. EcoSense is an emissions monitoring device that monitors the exhaust emissions and will shut This machine features a key switch ignition. the engine down if the emissions levels are too low or too Start: Turn the key all the way clockwise or START to high.

  • Page 15: Clutch Switch Lever

    Clutch Switch Lever Rok-Bak Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF. Remove the propane cylinder. Raise the handle to the full-up position (about a 45° angle). Make sure the lid is tightened securely on the solution tank.

  • Page 16: Fuses

    3. Make sure wheels are in the burnish position. Refer to Wheel Adjustment. Grinding and Polishing Level-S Rubber Diamond Pads: Place the machine in the Rok-Bak position. (see Rok-Bak section) CAUTION! Make sure pads are properly centered on pad holder to reduce machine vibration. Secure with pad retainer.

  • Page 17: Wheel Adjustment

    Wheel Adjustment Stop: Turn the valve all the way clockwise. Note: Even if the key switch is in the OFF position, Place machine in the Rok-Bak position. (See Rok- solution can still be dispensed on the floor. Take care to Bak section) turn the valve off when the machine is not in use.

  • Page 18: How The Machine Works

    Removing the Solution Tank: How the Machine Works Turn the propane cylinder service valve clockwise This machine is a propane powered hard floor machine to close. When the engine has stopped, turn the that has a pad driver that is belt driven directly from the key switch to the OFF position.

  • Page 19: Starting The Machine

    CAUTION! Always open service valve slowly to allow Starting the Machine pressure to equalize in hoses. Opening quickly may cause the flow check valve to engage, limiting fuel flow. Check oil and fuel levels. Check and clean engine dust filter. TO REMOVE THE SAFE-FILL CYLINDER, reverse CAUTION! Never run continuously for more than 1 hour procedure.

  • Page 20: Burnishing

    Open the Solution Control Valve to the desired Burnishing setting. After engine has started, allow approximately 30 seconds for the engine to warm up. Advance the throttle to the burnishing position. Activate the Clutch Switch Lever and lower the head to the floor while moving forward slowly. Lower the burnishing head to the floor while moving the machine forward slowly.

  • Page 21: Machine Troubleshooting

    Machine Troubleshooting...

  • Page 22: Scheduled Maintenance Chart

    Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

  • Page 24: Maintenance

    (A). Note: If the oil level is near or below the "ADD" mark, Install the new filter (Amano Pioneer Eclipse part remove the oil gauge and add enough engine oil to bring # KA490657007) by turning it clockwise.

  • Page 25: Spark Plug Inspection And Replacement

    Note: If the spark plug electrodes are corroded or damaged, or if the insulator is cracked, replace the plug. Inspect Fuel Hose and Connections Use Only Amano Pioneer Eclipse part # KA920702112. Do not use any other spark plug! Push machine to level surface.

  • Page 26: Check And Adjust Valve Clearance/Retorque Heads

    Save the washer and/or spacer that is on the spindle shaft. Be sure they are in place when the pad holder is re-installed. When threading the pad holder onto the spindle shaft, use the wrench to keep the shaft from turning.

  • Page 27: Battery Maintenance

    When battery replacement is Never store machine with cylinders installed, or necessary, use Amano Pioneer Eclipse part #: MP363200. store spare cylinders in an enclosed van or trailer. Store machine in a dry location, temperature not to Push machine to level surface.

  • Page 28: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 29: Wiring Schematic

    Wiring Schematic 082611...

  • Page 30: Connections

    Connections 082511...
  • Page 31 Connections Continued 082511 Ref. Part # Description Qty. Ref. Part # Description Qty. MP403200 HARNESS, WIRING, MAIN, 420GP MP184200 TUBING, NYL, 1/4” OD, W/ 0.35 WALL 38” MP373000 WIRE, SENSOR OXYGEN, STD NB2470 FUEL, LINE, 3/8” 33” MP368500 CABLE, BATTERY, NEG., 10” NB7240 VARFLEX, SLEEVE, #2, BLK 36”...

  • Page 32: Engine Assembly

    Engine Assembly 050411...
  • Page 33 Engine Assembly Continued Ref. Part # Description Qty. KA110607016 GASKET, MUFFLER, 481V NB8130 CLAMP, 3/4” ID, RETAINER MP044800 ADAPTER, CONVERSION, BSPT/NPT, 1/8 X 1/8 NB2460 HOSE, VACUUM, 5/32 27” NB2470 FUEL, LINE, 3/8” 26” KA461DA0800 WASHER, LOCK, 8MM KA922107027 NUT, HEX, M8 NB7282 CLAMP, HOSE, NO.38 MP072300...

  • Page 34: Deck Sub-Assembly

    Deck Sub-Assembly 050411...
  • Page 35 Deck Sub-Assembly Ref. Part # Description Qty. MP381000 DECK, 21”, BASE MDL, DETAILED MP197100 SHIM, CAMBER, 1/32” MP197000 SHIM, CAMBER, 1/16” NB011600 INSERT, 5/16-18, COMPRESSION TYPE NB6864 BOLT, HEX, 1/2” X 1 1/4”, NC NB9269 WASHER, FLAT, 7/16 MP012801 CASTER, 2 1/2”, REAR, 3/4” STEM MP071800 TENSIONER, BELT, W/4”...

  • Page 36: Handle Sub-Assembly

    Handle Sub-Assembly 122911...
  • Page 37 Handle Sub-Assembly Continued Ref. Part # Description Qty. MP366500 HANDLE, BASE, WELDMENT MP366800 HANDLE, TOP, BASE MDL., WELDMENT NB9460 BOLT, CARRIAGE, 3/8-16 X 4, ZINC 1 NB3450 WASHER, FLAT, 3/8” MP366900 GRIP, HANDLE, 7/8”, BLK MP1230 BASE, BOX, MICRO SWITCH MP376000 SWITCH, MICRO, 16AMP, ASM NB9645...

  • Page 38: Main Assembly

    Main Assembly 051011...
  • Page 39 Main Assembly Continued Ref. Part # Description Qty. MP381100 DECK, 21”, BASE MDL, ASM. MP381200 HANDLE, TOP AND BASE, w/CLUTCH, ASM. MP371800 REGULATOR, STND MDL, ASM. MP8080 BELT, BX-51 NB6044 SCREW, CAP, 3/8 X 1 1/4 MX1075 WASHER, LOCK, 3/8” NB5520 BOLT, CARRIAGE, 3/8”-16 X 1 1/4”...

  • Page 40: Regulator And Solenoid Assembly

    Regulator and Solenoid Assembly 050411...
  • Page 41 Regulator and Solenoid Assembly Continued Regulator and Solenoid Assembly Ref. Part # Description Qty. MP245100 REGULATOR, BEAM, T60 MP017900 FUEL, ADJUSTMENT, ASSEMBLY MP317500 FUELOCK, 12 VOLT, ASM. MP367300 HOSE, FUEL, LP, 12”, ASM. MP4330 FITTING, 49 X 6, REG TO FUELOCK 1 MP4500 COUPLER, QUICK REGO, FEMALE 1 MP371100...

  • Page 42: Tank Assembly And Controls

    Tank Assembly and Controls 051011...
  • Page 43 Tank Assembly and Controls Continued Ref. Part # Description Qty. MP331000 VALVE, NEEDLE, BRASS, 1/8NPT, PANEL MNT. SS900001 LABEL, STARTER SWITCH, TRI- LINGUAL MP199000 KEYSWITCH, BURNISHER, RIDE-ON1 MP325900 FITTING, AIR, 1/4 TUBE, 1/4 NPT, 90 SWIVEL MP171000 FITTING, AIR, 1/4 TUBE, 1/8 NPT, 90 SWIVEL MP171100 FITTING, AIR, 1/4 TUBE, UNION TEE 1...

  • Page 44: Skirt And Padholders

    Skirt and Padholders 050411...
  • Page 45 Skirt and Padholders Ref. Part # Description Qty. MP382600 SKIRT, STEEL, 21” POLISHER, ASM. 1 1.1 MP140000 FELT, DOT 1.2 NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2” 1.3 NB3350 WASHER, FLAT, 1/4” 1.4 MX1045 NUT, HEX, 1/4-20 1.5 MP139800 EDGING, WEAR, SKIRT, STEEL 74”...

  • Page 47: Small Off Road Engine Certification Warranty Form

    Amano warranty Maintenance or repairs and must be provided without Pioneer Eclipse Corporation cannot deny warranty solely for the lack of charge to the owner. Such use will not reduce the warranty receipts or your failure to ensure the performance of all scheduled obligations of the manufacturer.

  • Page 48: Warranty

    2) Batteries warranted by battery manufacturer for one (1) year. You will need the Engine Serial Number, Machine Serial Number, 3) Valve train warranted by Amano Pioneer Eclipse for (1) year. and the Machine Model Number. 4) ONE (1) YEAR WARRANTY - For the model PE420GP.

  • Page 49: Safety Awareness Form

    Cautions: A. Allow only qualified, trained personnel to operate the machine. B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. C. Always store fuel cylinders outside in a proper enclosure. D. Never vent a fuel cylinder inside.
  • Page 52 1 Eclipse Rd PO Box 909 Sparta, North Carolina 28675 USA www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2002/95/EC) shine on. © 2012 Amano Pioneer Eclipse Corporation LT058900 We help you shine.™ 420GP_D...

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