Pioneer Eclipse PE300BU Instructions For Use Manual
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Pioneer Eclipse PE300BU Instructions For Use Manual

Uhs battery burnisher
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UHS Battery Burnisher
Subtitle
Title
PE300BU
We help you shine.™
Grou p
A company of the

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Summary of Contents for Pioneer Eclipse PE300BU

  • Page 1 Grou p A company of the UHS Battery Burnisher Subtitle Title PE300BU We help you shine.™...
  • Page 2  ...
  • Page 3 Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number Important Phone Numbers Medical Emergency...

  • Page 5: Table Of Contents

    Contents Stopping and Turning Off Machine.......13 Installing/Changing Burnishing Pad.....13 Machine Specifications.............4 Dust Bag Removal.............14 Routine Maintenance Parts............5 Pad Pressure Adjustment..........14 Safety Precautions...............6 Storage.................14 Operator Responsibility..........7 Operation on Inclines..........14 Operator-Ear Sound Pressure Level......7 Post-Operation Check List...........14 Hand-Arm Vibration............7 Lubrication of Rear Casters.........14 Machine Preparation..............8 Caster Parking Brake...........14 Unpacking the Machine..........8...

  • Page 7: Machine Specifications

    Machine Specifications LENGTH: VOLTAGE: ......36 VDC (3 - 12 VDC Batteries) 20 in (Head Up).........49 in (124cm) (Head Down)........58 in (147cm) BATTERIES:.......12 VDC Lead Acid 228 Ah 12 VDC AGM 235 Ah 24 in (Head Up).........49 in (124cm) (Head Down)........61 in (155cm) BURNISH RATE: 20 in........

  • Page 8: Routine Maintenance Parts

    Routine Maintenance Parts Pads:  300BU20 300BU24 20" Blue Blend: PD3LBB20 24" Blue Blend: PD3LBB24 20" Natural Poly-Blend: PD3LNP20 24" Natural Poly-Blend: PD3LNP24 20" White Lightning: PD3LWL20 24" White Lightning: PD3LWL24 300BU30X 16" Blue Blend: PD3LBB16X 16" Natural Poly-Blend: PD3LNP16X 16"...

  • Page 9: Safety Precautions

    Do not make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine.

  • Page 10: Operator Responsibility

    Indoor tests are conducted in a semi-anechoic or This machine is designed and manufactured for burnishing sound deadening room. indoor hard floor surfaces. Amano Pioneer Eclipse does not recommend use of this machine in any environment The test surface is a single sheet of floor covering at other than an indoor environment.

  • Page 11: Machine Preparation

    Machine Preparation Installing Steel Skirt 1. Lift the deck upward about 90 degrees by pulling up Unpacking the Machine on the front of the deck. At this point, the tilt latch will hold the deck in the pad change position. (Ref. 1.

  • Page 12: Machine Operation

    Machine Operation Controls and Instruments Traction Non-Traction...

  • Page 13: 300Bu Traction Model

    Controls and Instruments 3. Burnish Switch - Turns burnish function on/off. The burnish motor will not engage unless the burnish 300BU Traction Model switch is on and the handle lever is engaged. If the burnish head is tilted up into the pad change position, 1.
  • Page 14 2. Peel back the corner of the display label. 3. Set the DIP switches, according to your battery pack, as shown below. If your battery pack type is not listed please call Amano Pioneer Eclipse @ +1336-372-8080 for correct setting.

  • Page 15: Battery Charger Fault Codes

    Battery Charger Fault Codes Fault Description Remedy Check that the plug is connected to an No display on the charger, no LED indicators. operating wall outlet. Check fuse. 20A fuse Display MP265100. Incorrect battery connection or no battery Check the connection and the polarity of the ...

  • Page 16: How The Machine Works

    How the Machine Works Stopping and Turning Off Machine The Burnish components of the machine are: To stop the machine, release the handle levers and the machine will smoothly break to a stop and after 3 seconds Burnish pad holder the burnish motor will stop.

  • Page 17: Dust Bag Removal

    Dust Bag Removal Storage The machine has two dust bag options. A re-usable cloth 1. Machine should be stored in a dry environment. bag and a disposable paper bag. Monitor the dust bag carefully and empty/change as needed. The dust 2.

  • Page 18: Body Maintenance

    Body Maintenance 6. Install the new belt using the belt diagram. The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the tank exterior can be removed with a vinyl cleaner. Battery Maintenance The batteries are deep cycle 12 volt batteries.

  • Page 19: Repacking The Machine

    Inspect Deck Drive Belt (30”)  Replace Drive Belt (30”) As Required *These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.

  • Page 20: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Remedy Breaker Tripped Push breaker button to reset Check batteries are wired together correctly via the battery connection diagram, Incorrect battery connection check the Anderson connectors are plugged together Machine will not turn on On-board battery charger plugged in Unplug the charging cord from the machine Key switch failure Check key switch is functioning and wiring to the key switch is correct...

  • Page 21: Alarm Codes

    Alarm Codes (Traction Model Only) *Given the following alarm codes, troubleshooting should only be done by Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting. Number of Description Possible Cause Flashes The battery needs charging or there is a bad connection...

  • Page 22: Wiring Schematic (Non-Traction)

    Electrical Schematic (Non-Traction) 052912...

  • Page 23: Wiring Schematic (Traction)

    Electrical Schematic (Traction) 041713...

  • Page 24: Connections (Non-Traction)

    Connections (Non-Traction) 080612...
  • Page 25 Connections (Non-Traction) Continued 080612 Ref. Part # Description Qty. Ref. Part # Description Qty. MP426500 HARNESS, MAIN, PAD ASST. J2 SA027600 CHARGER, 220V, 36V, ASM. MP426700 HARNESS, CONT. PAN., PAD ASST. 1 MP279700 CABEL, BATT./ CONNECTOR MP426800 HARNESS, MOTOR, BURNISH MP238200 CABLE, BATTERY, 13.5"...

  • Page 26: Connections (Traction)

    Connections (Traction) 080612...
  • Page 27 Connections (Traction) Continued 080612 Ref. Part # Description Qty. Ref. Part # Description Qty. MP432200 HARNESS, MAIN, TRACTION MP238200 CABLE, BATTERY, 13.5", MP432100 HARNESS, CONT. PAN., TRAC. MP279800 CABLE, BATT./ CONNECTOR MP426800 HARNESS, MOTOR, BURNISH N1 MP223500 BATTERY, 12V, LEAD ACID MP427000 HARNESS, SWITCH, TILT, HEAD N2 MP413600...

  • Page 28: Sub Assembly

    Sub Assembly 041613...
  • Page 29 Sub Assembly Continued Ref. Part # Description Qty. 1A MP425200 SKIRT, 20", ASM. (20") 1B MP434200 SKIRT, 24", ASM. (24") NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2" NB3350 WASHER, FLAT, 1/4" MX1045 NUT, HEX, 1/4-20 5A MP139800 EDGING, SKIRT, (20") 6FT.

  • Page 30: Final Bottom Assembly (Non-Traction)

    Final Bottom Assembly (Non-Traction) 080312...
  • Page 31 Final Bottom Assembly (Non-Traction) Continued Ref. Part # Description Qty. 1A MP424400 BRACKET, AXLE / TRANS AXLE, ASM., (20") 1B MP440800 BRACKET, AXLE / TRANSAXLE, ASM. (24") MP432500 CASTER, 4", SWIVEL, w/ BRAKE NB9267 WASHER, FLAT, 5/16" NB6111 WASHER, LOCK, 5/16" NB9745 SCREW, CAP, 5/16"-18 X 3/4"...

  • Page 32: Final Bottom Assembly (Traction)

    Final Bottom Assembly (Traction) 080312 052912...
  • Page 33 Final Bottom Assembly (Traction) Continued Ref. Part # Description Qty. 1A MP424400 BRACKET, TRANSAXLE, ASM. (20") 1B MP440800 BRACKET, TRANSAXLE, ASM. (24" & 30") MP424500 TRANSAXLE, 36 VDC, ASM. PG001801 BRACKET, TRANSAXLE, PAINTED NB6545 SCREW, CAP, HH, 5/16"-18 X 1" NB3265 NUT, LOCK, 5/16"-18, NC BA003300...

  • Page 34: Final Rear Assembly

    Final Rear Assembly 080312...
  • Page 35 Final Rear Assembly Continued Ref. Part # Description Qty. MP422901 PLATE, MOUNT, SHOCK MP206000 BALL, STUD, 10MM NB3265 NUT, LOCK, 5/16”-18, NC 4A MP415200 SPRING, GAS, (20") 4B MP434500 SPRING, GAS, (24") 4C MP450300 SPRING, GAS, (30") NB9267 WASHER, FLAT, 5/16” NB6111 WASHER, LOCK, 5/16”...

  • Page 36: Final Top Assembly

    Final Top Assembly 041913...
  • Page 37 Final Top Assembly Continued Ref. Part # Description Qty. MP423201 LEVER, HANDLE, LEFT MP423202 LEVER, HANDLE, RIGHT NB6390 PIN, ROLL, 1/4 X 1 1/8 MP431401 PLATE, COVER, REAR, W/ SLOT NB9267 WASHER, FLAT, 5/16” NB61111 WASHER, LOCK, 5/16” NB9745 SCREW, CAP, 5/16”-18 X 3/4” NB9710 NUT, KEPS, 8-32, ZINC NB041200...

  • Page 38: Final Front Assembly

    Final Front Assembly 080312...
  • Page 39 Final Front Assembly Continued Ref. Part # Description Qty. NB039704 PIN, CLEVIS, 1/2” X 4-1/2” NB025600 PIN, PRESTO, 3/32 X 1 5/8, SS MP423301 LATCH, TILT, SHROUD NB026200 SCREW, SHOULDER, 3/8” X 1/2” NB038600 SCREW, SHOULDER, 3/8 X 3-1/2 NB3265 NUT, LOCK, 5/16”-18, NC 7A MP414000 PADHOLDER, 20”, W/ PAD RETAINER...

  • Page 40: 30" Shroud Assembly

    30" Shroud Assembly 041613...
  • Page 41 30" Shroud Assembly Continued Ref. Part # Description Qty. MP454000 SHROUD, 30", ASM. MP237100 BUSHING, FLANGED, 1/2 ID X 3/8 L MP318400 SWITCH, MICRO, 12V NB9625 SCREW, 4-40 X 3/4" NB007000 NUT, LOCK, NYLON, 4-40 MP409700 MOTOR, 2000 RPM, ASM. BA003200 KEY, 3/16 X 1 MX1075...

  • Page 42: 30" Skirt, Pulley, & Tensioner

    30" Skirt, Pulley, & Tensioner 041613...
  • Page 43 30" Skirt, Pulley, & Tensioner Continued Ref. Part # Description Qty. MP447200 SKIRT, 30", ASM. NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2" NB3350 WASHER, FLAT, 1/4" MX1045 NUT, HEX, 1/4-20 MP8300 VELCRO, HOOK, 1" 88" MP449300 MOLDING, BLK, W/ADHESIVE 88" MP449200 EDGE, WEAR, FELT, 1 1/4"...

  • Page 46: Warranty

    3) THREE (3) YEAR WARRANTY - For parts on the model Call APEC for R/A number. PE300BU. Warranted to be free from defects in material and You will need the Engine Serial Number, Machine Serial workmanship for a period of three (3) years from the date of Number, and the Machine Model Number.
  • Page 48 Sparta, North Carolina 28675  www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EC) Harmonized Standards Applied: EN 121001, EN12100-2 LT063500 shine on. We help you shine.™ © 2013 Amano Pioneer Eclipse Corporation PE300BU_C...

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