Pioneer Eclipse PE400BU Manual
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Pioneer Eclipse PE400BU Manual

Uhs propane burnisher
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UHS Propane Burnisher
Subtitle
PE400BU
Title
We help you shine.™
Grou p
A company of the

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Summary of Contents for Pioneer Eclipse PE400BU

  • Page 1 Grou p A company of the UHS Propane Burnisher Subtitle PE400BU Title We help you shine.™...

  • Page 3: Instructions For Use

    Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Section A - Contents Quick Reference Specifications..........6 Oil Filter Replacement.........18 Safety Precautions..............7 Spark Plug Inspection and Replacement....19 Refueling and Storage of Fuel Cylinders......9 Air Filter Inspection and Replacement....19 Operator Responsibility............9 Inspect Fuel Hose and Connections....19 Machine Preparation............10 Engine Dust Filter..........20 Unpacking the Machine........10 Valve Clearance &...

  • Page 6: Quick Reference Specifications

    Battery: MP362200 l Drive Belt: MP8070 (21”) MP272900 (28”) l Fuses: SS2570 (20A) l LP Cylinder: MP105900 (Steel) Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 7: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially dangerous operating conditions. Operators should the removal or rendering inoperative by any person be familiar with the location and use of all safety other than for purposes of maintenance, repair,...
  • Page 8 DO NOT touch only replacement parts supplied by Amano Pioneer Eclipse these parts of the machine until they have cooled. or a Amano Pioneer Eclipse Authorized Distributor or Service Center. WARNING! Injury can occur to the eyes and body while using the machine.

  • Page 9: Refueling And Storage Of Fuel Cylinders

    Order parts and These machines should not be used supplies only from an Authorized Amano Pioneer Eclipse Distributor. Use the parts illustration section of your manual l In nursing homes, hospitals, day-care centers, etc. that are when ordering parts.

  • Page 10: Machine Preparation

    Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet. To unpack machine: 1. Cut and remove bands holding the box to the pallet. 2. Remove staples attaching the box to the platform at the bottom edge of the box. 3.

  • Page 11: Controls And Instruments

    Machine Components Controls and Instruments Engine Throttle Ignition Switch EcoSense Module w/ Indicator Light Hour Meter / (Optional) Tachometer...

  • Page 12: Engine Ignition Switch

    Engine Ignition Switch oxygen sensor did not reach required temperature to start to send signals. If this happens, turn the key to This machine features a key switch ignition. the off position several seconds to clear the EcoSense module and restart the engine. Once the engine has Start: Turn the key all the way clockwise or START to started, advance the throttle to full throttle position and engage the engine starter motor.

  • Page 13: Hour Meter/Tachometer

    Hour Meter / Tachometer Rok-Bak & Pad Change The hour meter / tachometer records the number 1. Close the valve on the propane cylinder, allow the of hours the machine has been powered ON. The engine to stop and turn the machine OFF. hour meter reading is used to mark recommended 2.

  • Page 14: Wheel Adjustment

    Wheel Adjustment LP Fuel Cylinder This machine uses the 20 lb (9.1 kg) capacity cylinder, 1. Close the valve on the propane cylinder, allow the which meets the D.O.T. 4E240 standards. These engine to stop and turn the machine OFF. cylinders are also listed by UL.

  • Page 15: Starting The Machine

    Burnishing Only Use a Vapor Cylinder! 1. After engine has started, allow approximately 30 seconds for the engine to warm up. 2. Advance the throttle to operating speed. 3. Lower the burnishing head to the floor while moving the machine forward slowly. CAUTION! Do not run the burnisher without moving the machine.

  • Page 16: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.

  • Page 17: Scheduled Maintenance Chart

     Clean & lap valve seating surface.*  Check engine emissions  Clean cooling fins  Inspect drive belt  Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

  • Page 18: Maintenance

    Maintenance 5. Attach a piece of 1/2” tubing on the end of the oil drain valve (approx. 8” long). Oil Level Inspection 6. Place a suitable container under the end of the oil drain hose. 1. Push machine to level surface. WARNING! Be careful with hot oil being drained.

  • Page 19: Spark Plug Inspection And Replacement

    Spark Plug Inspection and Replacement 5. Inspect both primary and secondary air filters. If necessary, clean primary filter by lightly tapping and 1. Turn off LP cylinder and remove it. wipe seal ends with a clean cloth. If primary filter cannot be cleaned, is bent, or damaged, it must be 2.

  • Page 20: Engine Dust Filter

    Engine Dust Filter 6. If the pad holder needs to be removed, a 3/4” wrench will be required. Locate the wrench flats on top of 1. The engine dust filter should be cleaned each hour the spindle shaft. With the spindle shaft secure, turn and after each use by shaking out the dust and then the pad holder counter clockwise until it is free of the rinsing with mild detergent.

  • Page 21: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.

  • Page 22: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 23: Parts Manual

    PE400BU Propane Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 24: Electrical Schematic

    Electrical Schematic...

  • Page 25: Connections

    Connections Item Ref. No. Description Item Ref. No. Description MP368300 HARNESS, WIRING NB9545 NUT, 1/4” MP368400 WIRE, METER, HOUR NB7282 CLAMP, HOSE MP368500 CABLE, BATTERY, NEG., 10” SS2570 FUSE, 20A...

  • Page 26: Electrical Schematic (W/ Ecosense)

    Electrical Schematic (w/ EcoSense)

  • Page 27: Connections (W/ Ecosense)

    Connections (w/ EcoSense) Item Ref. No. Description Item Ref. No. Description MP402400 HARNESS, WIRING NB7282 CLAMP, HOSE MP368400 WIRE, METER, HOUR SS2570 FUSE, 20A MP368500 CABLE, BATTERY, NEG., 10” MP373000 WIRE, SENSOR, OXYGEN NB9545 NUT, 1/4” NB5516 TERMINAL ADAPTER...

  • Page 28: Engine Assembly

    Engine Assembly RF032300 021815...
  • Page 29 Engine Assembly (continued) Item Ref. No. Description KA999990384 ELEMENT, FILTER, AIR KA110137046 PRECLEANER, AIR KA490657007 FILTER, OIL KA920702112 PLUG, SPARK, NGK, BPR4ES NB2463 SCREW, SET, 5/16” X 3/8” MP368700 MUFFLER, W KA110607016 GASKET, MUFFLER MP455900 SPACER, 1/4” ID NB3350 WASHER, FLAT, 1/4” NB9545 NUT, FLANGE, 1/4”...

  • Page 30: Deck Assembly

    Deck Assembly...
  • Page 31 Deck Assembly (continued) Item Ref. No. Description MP107700 SPINDLE, 6.75”, ASM. (21”) MP447700 SPINDLE, 9.25”, ASM. (28”) MP197100 SHIM, 1/32” MP197000 SHIM, 1/16” NB6864 BOLT, HEX, 1/2” X 1-1/4” NB9269 WASHER, FLAT, 7/16” MP012801 CASTER, 2-1/2” MP071800 TENSIONER, BELT NB6044 BOLT, HEX, 3/8”...

  • Page 32: Handle Assembly

    Handle Assembly RF032500 040215...
  • Page 33 Handle Assembly (continued) Item Ref. No. Description MP366500 HANDLE, BASE MP366800 HANDLE, TOP NB9460 BOLT, CARRIAGE, 3/8” X 4” NB3450 WASHER, FLAT, 3/8” MP366900 GRIP, HANDLE MP368000 CABLE, THROTTLE NB4382 SCREW, #8 X 1/2” NB3450 NUT, LOCK, 3/8”...

  • Page 34: Main Assembly

    Main Assembly RF032800 091113...
  • Page 35 Main Assembly (continued) Item Ref. No. Description NB5520 BOLT, HEX, 1/4” X 1” MP105900 CYLINDER, STEEL, LP NB064900 SCREW, #10 X 1/2” MP368200 REGULATOR, ASM. NB065100 BOLT, HEX, M8 X 25 MP272900 BELT, BX-57 (28”) MP8070 BELT, BX-46 (21”) MP195300 SPACER, BEARING MP351200 PADHOLDER, 28”...

  • Page 36: Regulator & Solenoid Assembly

    Regulator, Switch Panel & Solenoid Assemblies SOLENOID REGULATOR SWITCH PANEL RF032900 042514...
  • Page 37 Regulator Assembly (continued) Item Ref. No. Description SA026300 REGULATOR, LP MP017900 ADJUSTMENT, FUEL, ASM. MP317500 FUELOCK, ASM. MP367300 HOSE, FUEL, 13” MP4330 FITTING, ELBOW MP4500 COUPLER, REGO MP355200 FITTING, ELBOW, 1/8” MP367100 SOLENOID, STARTER MP366700 CABLE, BATTERY, 9” MP120900 CABLE, BATTERY, 14” MP354900 WIRE, SOLENOID MP367400...

  • Page 38: Small Off Road Engine Certification Warranty

    Where a warrantable condition exists, (5) Notwithstanding the provisions of Subsection (C4) above, Amano Pioneer Eclipse Corporation will repair your small off-road engine warranty services or Repairs must be provided at all at no cost to you including diagnosis, parts and labor.

  • Page 39: Safety Awareness Form

    Clean air filter..............Cautions: Allow only qualified, trained personnel to operate the machine. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. Always store fuel cylinders outside in a proper enclosure. Never vent a fuel cylinder inside. Always wear a CO detector badge.

  • Page 41: Manufacturer's Warranty

    Pioneer Eclipse will not reimburse expenses for service calls or of your machine. Please cooperate with your Distributor in travel. For the Distributor in your area, call Amano Pioneer Eclipse supplying necessary information on the card. Customer Service Department at 800-367-3550 or 336-372-8080.
  • Page 44 A company of the Subtitle Title Amano Pioneer Eclipse Corporation 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 LT058700 We help you shine.™ © 2015 Amano Pioneer Eclipse Corporation shine on. 400BU_G...

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