Related Manuals for Pioneer Eclipse PE420BU
Summary of Contents for Pioneer Eclipse PE420BU
- Page 1 Grou p A company of the Subtitle UHS Propane Burnisher Title PE420BU We help you shine.™...
- Page 3 Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-800-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
- Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.
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Page 5: Table Of Contents
Contents Maintenance ..............16 Quick Reference Specifications.........1 Oil Level Inspection..........16 Safety Precautions............2 Oil Change............16 Refueling and Storage of Fuel Cylinders......4 Oil Filter Replacement........17 Canadian Safety Requirements..........4 Spark Plug Inspection and Replacement....17 Operator Responsibility............5 Air Filter Inspection and Replacement....17 Test for Operator-Ear Sound Pressure Level.......5 Inspect Fuel Hose and Connections.....17 Test for Hand-Arm Vibration..........5 Engine Dust Filter..........18... -
Page 7: Quick Reference Specifications
- 24” White Lightning: PD010024 - 28” Blue Blend: PDBB06028 - 28” Natural Poly-Blend: PDNP02028 - 28” Thermal Thunder: PDTT01428 - 28” White Lightning: PD010028 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse: 1-336-372-8080... -
Page 8: Safety Precautions
Safety Precautions DO NOT operate the machine if the machine has loose parts. Anyone operating the machine should read the following carefully and be informed of potentially DANGER! Federal law and California State law prohibits dangerous operating conditions. Operators should be the following acts or the causing thereof: (1) the removal familiar with the location and use of all safety devices or rendering inoperative by any person other than for... - Page 9 Disconnect battery connections before servicing machine. Use only replacement parts WARNING! Machine vibration may cause tingling or supplied by Amano Pioneer Eclipse or an Amano Pioneer numbness in the fingers or hands. Gloves are Eclipse Authorized Distributor or Service Center.
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Page 10: Refueling And Storage Of Fuel Cylinders
Amano Handling of LP Gas is the appropriate authority for safe Pioneer Eclipse does not recommend use of this machine propane use. A copy of this publication is available through in any environment other than an indoor environment. -
Page 11: Operator Responsibility
Surface of Hand-Guided Machinery During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Amano Pioneer Eclipse measures and rates the vibration Chart. at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance Test for Operator-Ear Sound Pressure Level with European Machinery Directive (2006/42/EC). -
Page 12: Machine Preparation
Machine Preparation Rotate handle to the user position. Then insert the bolt through the handle bracket and handle top. Unpacking the Machine The machine is shipped boxed on a wooden pallet. To unpack machine: Cut and remove bands holding the box to the pallet. -
Page 13: Controls And Instruments
Machine Components Controls and Instruments Engine Throttle Clutch Switch Lever Key Switch EcoSense Module w/ Indicator Light Hour Meter... -
Page 14: Engine Ignition Switch
Machines with model numbers ending in “X” are equipped Engine Ignition Switch with the EcoSense Emissions Monitoring System. EcoSense is an emissions monitoring device that monitors This machine features a key switch ignition. the exhaust emissions and will shut the engine down if the Start: Turn the key all the way clockwise or START to emissions levels are too low or too high. -
Page 15: Clutch Switch Lever (Optional)
Clutch Switch Lever (Optional) Rok-Bak Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF. Remove the propane cylinder. Raise the handle to the full-up position (about a 45° angle). Lift up on the front of the deck, rocking the machine back until it rests on the handle grips. -
Page 16: Fuses
Fuses Dust Bag (Optional) The machine’s electrical circuit is protected by a fuse, which stops the flow of current in the event of a circuit overload. Once a fuse blows, it must be replaced. If the overload that caused the fuse to fail is still present, the new fuse will fail and the problem must be corrected. -
Page 17: How The Machine Works
How the Machine Works CAUTION! Always open service valve slowly to allow pressure to equalize in hoses. Opening quickly may cause the flow check valve to engage, limiting fuel flow. This machine is a propane burnisher that has a pad driver that is belt driven directly from the engine crank shaft. -
Page 18: Starting The Machine
Starting the Machine It is recommended to start burnishing on the right side of the aisle, turn and come back down the aisle in the opposite direction, overlapping the previous path slightly. Check oil and fuel levels. Continue this pattern until the floor area to be burnished Check and clean engine dust filter. -
Page 19: Machine Troubleshooting
Machine Troubleshooting... -
Page 20: Scheduled Maintenance Chart
Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician. -
Page 22: Maintenance
(A). Note: If the oil level is near or below the "ADD" mark, Install the new filter (Amano Pioneer Eclipse part remove the oil gauge and add enough engine oil to bring # KA490657007) by turning it clockwise. -
Page 23: Oil Filter Replacement
Install filters and replace cover. Note: If the spark plug electrodes are corroded or damaged, or if the insulator is cracked, replace the plug. Use Only Amano Pioneer Eclipse part # KA920702112. Inspect Fuel Hose and Connections Do not use any other spark plug! Measure the gap with a wire-type thickness Push machine to level surface. -
Page 24: Engine Dust Filter
Engine Dust Filter the pad holder does not have any damage proceed to step 9. WARNING! A damaged pad holder rotating at a high rate The engine dust filter should be cleaned each hour of speed may be an extreme hazard if it should come and after each use by shaking out the dust and apart. -
Page 25: Battery Maintenance
When battery replacement is Remove propane fuel cylinder when not in use necessary, use Amano Pioneer Eclipse part #: MP363200. and store it outside in a storage cage in accordance with NFPA Handbook 58 Push machine to level surface. -
Page 26: Machine Specifications
Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L) -
Page 27: Wiring Schematic
Wiring Schematic 102710... -
Page 28: Connections
Connections 102710... - Page 29 Connections Continued 102710 Ref. Part # Description Qty. MP372900 HARNESS, WIRING, STD MP368400 HARNESS, WIRING, METER, HOUR, 27” MP368500 CABLE, BATTERY, NEG., 10” NB9545 NUT, SPIN LOCK, 1/4-20 NB7282 CLAMP, HOSE, NO.38 SS2570 FUSE, 20 AMP, ATO MP122100 HARNESS, WIRING, CLUTCH, KAW. MP373000 WIRE, SENSOR OXYGEN, STD...
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Page 30: Engine Assembly
Engine Assembly 11211... - Page 31 Engine Assembly Continued Ref. Part # Description Qty. MP376300 INTAKE, CARB., CLOSED LOOP KA110137046 PRECLEANER, AIR, FS481V KA490657007 FILTER, OIL, FS/FX481V KA920702112 PLUG, SPARK, NKG, BPR4ES KA110137049 ELEMENT, FILTER, AIR, FS481V MP367700 PULLEY, 4.00”, w/ 1.00” BORE MP7802 KEY, 1/4 X 1 1/2” NB2463 SCREW, SET, HEX SOCKET, 5/16-18 X 3/8...
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Page 32: Deck Sub-Assembly
Deck Sub-Assembly 102810... - Page 33 Deck Sub-Assembly Ref. Part # Description Qty. Ref. Part # Description Qty. 15 MP012801 CASTER, 2 1/2”, REAR, 3/4” STEM 1A MP376200 LINER, SHROUD, 21”, w/ INSERTS (VAC MODELS ONLY) 16 NB003100 NUT, HEX, 1/2”-13, JAM 1B MP073300 LINER, SHROUD, 24”, w/ INSERTS 17 MP371501 BRACKET, WHEEL, 5”...
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Page 34: Handle Sub-Assembly
Handle Sub-Assembly 102810... - Page 35 Handle Sub-Assembly Continued Ref. Part # Description Qty. MP366500 HANDLE, BASE, WELDMENT MP366800 HANDLE, TOP, BASE MDL., WELDMENT NB9460 BOLT, CARRIAGE, 3/8-16 X 4, ZINC 2 NB3450 WASHER, FLAT, 3/8” NB3267 NUT, LOCK, 3/8”, NC MP366900 GRIP, HANDLE, 7/8”, BLK MP368000 CABLE, THROTTLE, 46”, 7/8”...
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Page 36: Main Assembly
Main Assembly 021711... - Page 37 Main Assembly Continued Ref. Part # Description Qty. NB1621 CAPLUG, K8, RED MP371800 REGULATOR, STND MDL, ASM. MP367600 SLIDE, STRAP, 2”, BLK MP4515 TUBING, OIL DRAIN NB6530 SCREW, CAP, HH, 1/4-20 X 1 NB065100 BOLT, HEX, M8 x 25, GD 8.8, ZINC NB064900 SCREW, #10 x 1/2”, TRUSS HD, PHIL.
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Page 38: Regulator And Solenoid Assembly
Regulator and Solenoid Assembly 021711... - Page 39 Regulator and Solenoid Assembly Continued Regulator Ref. Part # Description Qty. MP245100 REGULATOR, BEAM, T60 MP017900 FUEL, ADJUSTMENT, ASSEMBLY MP317500 FUELOCK, 12 VOLT, ASM. MP367300 HOSE, FUEL, LP, 12”, ASM. MP4330 FITTING, 49 X 6, REG TO FUELOCK 1 MP4500 COUPLER, QUICK REGO, FEMALE 1 MP371100 FITTING, BRASS, 1/4-28 x 3/16”...
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Page 40: Skirt And Padholders
Skirt and Padholders 102810... - Page 41 Skirt and Padholders Ref. Part # Description Qty. 1A MP139400 SKIRT, STEEL, 28”, ASM. (VAC MODEL ONLY) 1B MP139300 SKIRT, STEEL, 24”, ASM. (VAC MODEL ONLY) 1C MP139200 SKIRT, STEEL, 21”, ASM. (VAC MODELS ONLY) 1.1 MP140000 FELT, DOT 1.2 NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2”...
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Page 43: Small Off Road Engine Certification Warranty Form
Amano warranty Maintenance or repairs and must be provided without Pioneer Eclipse Corporation cannot deny warranty solely for the lack of charge to the owner. Such use will not reduce the warranty receipts or your failure to ensure the performance of all scheduled obligations of the manufacturer. -
Page 44: Warranty
2) Batteries warranted by battery manufacturer for (1) year. Call APEC for R/A number. 3) Valve train warranted by Amano Pioneer Eclipse for (1) year. You will need the Engine Serial Number, Machine Serial Number, 4) ONE (1) YEAR WARRANTY - For the model PE420BU. -
Page 45: Safety Awareness Form
Cautions: A. Allow only qualified, trained personnel to operate the machine. B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. C. Always store fuel cylinders outside in a proper enclosure. D. Never vent a fuel cylinder inside. - Page 48 1 Eclipse Rd PO Box 909 Sparta, North Carolina 28675 USA www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2002/95/EC) shine on. © 2011 Amano Pioneer Eclipse Corporation We help you shine.™ LTO58000...
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