7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 9 ~ 10 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should 10 ~ 11 make repairs. 11 ~ 11 10.
3. The Bi-metal is defective. a) Use the multi-tester to test the continuity on the "Bi-Metal". If it fails replace it with a new one. Figure 3 Bi-metal Figure 3 4. The heater in the roller is defective. a) Use a multi-tester to test the continuity on the "Heater Assembly". If it fails replace the Heater Assembly.
2. Defective Heater Assembly a) Replace the broken Heater Assembly. Figure 2 Figure 2 Broken 3. Main PCB is defective a) Replace Main PCB. 2.3) Rollers Not Running CAUSES 1. Emergency Switches are Active. 2. Pressure Plate is not in Proper Position. 3.
4. Main Motor Wires are Disconnected. a) Ensure that the wire is connected properly. Figure 2 Motor wire connector Motor wire connector from the PCB from the Motor Figure 2 5. Defective Main PCB. a) Replace the Main PCB. 6. Defective Main Motor. a) Replace the Main Motor.
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4. Control Panel (Sub-PCB) Wire is Not Connected. a) Ensure that the control wires are connected to the Control Panel (Sub-PCB). 5. Disconnected Main Power Wire. a) Connect the Main Power wires. Figure 2 Main Power wires Figure 2 6. Defective Transformer. a) Replace the Transformer.
3. Replacing Parts NOTE : Before replacing any parts, ensure that the machine is turned off and unplugged from the outlet. 3.1 Right Cover 1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1 Figure 1 2.
4. Take out two Sub-PCB screws. Figure 4 Figure 4 5) Repeat the steps in reverse to assemble the Right Cover. 3.2 Left Cover 1. Take out four screws on the Left Cover. 3.3 Rear Cover 1. Disassemble the Left and Right Covers. 2.
2. Detach the main PCB from the 4 white plastic supporters. Figure 7 Figure 7 3.5 Sub PCB 1. Follow the same steps as in the "Replacing the Right Cover" section. 3.6 Heaters (RSC-1650H / HR Only) 1. Take off the Left and Right Covers. 2.
4. Carefully take out the heater from the roller. Figure 10 Figure 10 * When inserting the heater into the roller, rotate the heater slightly and the heater will enter the roller smoothly. 3.7 Cross Cutter 1. Disassemble the nut from the frame-cutter. 2.
4. Adjustments 4.1 Adjusting Take-Up Shaft Speed CAUSES: 1. Main rollers and Take-Up Shaft speed is not synchronized. MEASURES: 1. Take out the Take-Up Shaft Cover by loosing three screws. Figure 1 2. Use a 11/16" (17mm) wrench to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 2 Decrease Increase Figure 1...
5. Installation of Options Note: Below options are to be installed by an authorized RS reseller. Installation of the Front Feeder Option (Includes 2 brackets, one spindle, and mounting hardware). 1. Install the Front Feeder to the inside of the front frames using four 9/16”...
6. Parts List 6.1 RSC-1650C Parts List RSC-1650C Part No. Part Name Spec. Qt'y 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(BRAKE) 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(N,BRAKE) SWRH φ16.2*3.8T FZY WSB16238D2 WASHER-SPRING BHE08015D2 BOLT HEXA HEAD M8*15 SUS27 WSB08016D2 WASHER-SPRING SWRH Ø8.5*3.8T FZY...
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Part No. Part Name Spec. Qt'y 013LR4002A SAFETY COVER FRAME-L SPCC 147*15*2.5t 111LR4009A BOLT- SAFETY COVER S45C f10 Cu+Ni+Cr 138LR4010A SPRING-SAFETY COVER SWRH φ4.3*8*0.8 FZY WPB04008A6 WASHER-PLAIN RE000400D2 E-RING ETW-4 WON IL NHB04032D2 HEXAGON M4 2SORT FZY 12200X017A BEARING-CAM;#608Z 141LR4022A BRACKET-SAFETY COVER AL-6063 PANTONE 421U 141LR4022D...
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Part No. Part Name Spec. Qt'y 141LR2012A PLATE-PRESSURE,R SPCC 3T ZWP5 141LR2011A PLATE-PRESSURE,L SPCC 3T ZWP5 122LR4004A BUSH-PLATE PRESSURE S45C Cu+Ni+Cr RC000800C8 SNAP RING STW-8 WON IL 122CR4002A BEARING-CAM #608Z 124LR4002A CAM-ROLLER Cu+Ni+Cr S45C ZWP5 SKE05015D2 SCREW-SET M5*15 FZB 111LR4014A BOLT-PRESSURE MSWR3 M10*P1.5 FZB WPB06016A6...
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Part No. Part Name Spec. Qt'y WPB08016A6 WASHER-PLAIN 8.5*25*1.6 FZY 112004001C NUT HEXAGON LOCK TYPE NYLON M10*1.25 FZY 130CR4001A GEAR-MIDDLE S45C Ø48*23T/Ø40*40Z 136CR4001A CHAIN-TAKE UP #25 156E S45C φ25*15 Cu+Ni+Cr 134LR4001A PULLEY-CHAIN S45C φ10*39 Cu+Ni+Cr 122LR4006A BUSH-PULLEY BHE08045D2 BOLT HEXA HEAD M8*45 SUS27 381LR4020B WIRE-FUSE UL1015 AWG#14 BRN...
6. RSC-1650HR Parts List RSC-1650HR Part No. Part Name Spec. Qt'y 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(BRAKE) 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(N,BRAKE) WSB16238D2 WASHER-SPRING SWRH φ16.2*3.8T FZY BHE08015D2 BOLT HEXA HEAD M8*15 SUS27 WSB08016D2 WASHER-SPRING SWRH Ø8.5*3.8T FZY 212LR1004A STAND-BASE SPCC 3.2T 212LR1005C STAND-CENTER STKR 120*50*2.3T...
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Part No. Part Name Spec. Qt'y WPB04008A6 WASHER-PLAIN Ø4.3*8*0.8 FZY RE000400C8 E-RING ETW-4 WON IL NHB04032A6 HEXAGON M4 2SORT FZY 213LR4001A CUTTER-CROSS STS420J2 1T 141LR4022A BRACKET-SAFETY COVER AL-6063 PANTONE 421U 141LR4022D BRACKET-SAFETY COVER AL-6063 PANTONE 422U 140LR4003A HOLDER-SAFETY COVER S45C Cu+Ni+Cr 36400X014B SWITCH-SAFETY COVER 16(4) 250VAC 25T 85μ...
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Part No. Part Name Spec. Qt'y RC000800C8 SNAP RING STW-8 WON IL 122CR4002A BEARING-CAM #608Z 124LR4002A CAM-ROLLER Cu+Ni+Cr S45C ZWP5 SKE05015D2 SCREW-SET M5*15 FZB 111LR4014A BOLT-PRESSURE WPB06016A6 WASHER-PLAIN 6.6*12.5*1.6 FZY 138LR4008A SPRING-PRESSURE SWRH Ø2.6 ZWP5 120LR3002A SHAFT-CAM S45C Ø15 Cu+Ni+Cr SKE05010B6 SCREW-SET M5*10 FZB...
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Part No. Part Name Spec. Qt'y 122LR4005A BUSH-PULLEY SUS304 φ10*39 Cu+Ni+Cr BHE08045D2 BOLT HEXA HEAD M8*45 SUS27 122CR4001A BUSH-PULLEY 2 S45C (Cu+Ni+Cr) 140CR4001A HOLDLE-TAKE UP 2 S45C (Cu+Ni+Cr) 32500X0007 FUSE-MAIN 65TS AC250V 15A LITTLEFUSE TRIAD, INC. 36600X001A FUSE BLOCK FB66 LITTLEFUSE TRIAD, INC. 141LR4007A BRACKET-SWITCH,EU SPCC 2T PANTONE 421U...
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7. Exploded View 7.1 RSC-1650C Explored View Frame L Frame R Stand Part, Frame-Base Frame, Roller, Shaft. Wire, Front Paper and Rewinder Front Table, Film Shafts and Safety Cover 7.2 RSC-1650H Explode View Frame L Frame R Stand Part and Frame-Base Frame, Roller, Shaft.
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Frame - L NO. Part NO. Part Name WSB04010D2 WASHER-SPRING MBC04008D2 SCREW BH 12200X022A BEARING-RADIAL TRUST MFC04008D2 SCREW FH RC001500C8 SNAP RING 36400X014A SWITCH-SAFETY COVER 141LR4015B BRACKET-MICRO SWITCH NHB03024D2 NUT MPC03014D2 SCREW PH WSB05013D0 WASHER-SPRING 013CR2001A FRAME-L 142LR4001A SPACER-HEATER,BKT MBC04040D2 SCREW BH 138LR4014A SPRING-HEATER 141LR4011A BRACKET-HEATER,STOPPER NHB05038D2 NUT...
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Frame - R P art No. P art Name WSB04010D2 WASHER-SPRING MBC04008D2 SCREW BH 125LR4001A HANDLE-TENSION 138LR4002A SPRING-FILM,TENSION WPB15020A6 WASHER-PLAIN 12200X022A BEARING-RADIAL TRUST RC001500C8 SNAP RING MBC05018D2 SCREW BH WSB05013D0 WASHER-SPRING 013CR2002A FRAME-R 131LR4005A SPROCKET-ROLLER,LAMI 142LR4001A SPACER-HEATER,BKT MBC04040D2 SCREW BH 138LR4014A SPRING-HEATER 141LR4011A...
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Stand Part and Frame - Base P art No. P art Name 13500X001A CASTER-STAND1 13500X002A CASTER-STAND2 WSB16238D2 WASHER-SPRING BHE08015D2 BOLT WSB08016D2 WASHER-SPRING 212LR1004A STAND-BASE 212LR1005C STAND-CENTER 212LR1003A STAND-FRAME BHE08100D2 BOLT NHB08065D2 212LR2003A STAND TOP 013LR3006B FRAME-BASE 025LR4001A CASE-REMOCON ASS'Y 350CR4001A PCB-REMOCON ASS'Y 141LR3001B BRACKET-PCB...
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Farme, Roller, and Other View P art No. Part Name WSB04010D2 WASHER-SPRING MBC04008D2 SCREW BH 013LR2009B FRAME-FRONT 12200X022A BEARING-RADIAL TRUST 147LR4002A PAD-TENSION 140LR4001A HOLDER-SHAFT,FILM 141LR4005A PLATE-SHAFT,FILM MFC04008D2 SCREW FH 213LR4001A CUTTER-CROSS 140LR4003A HOLDER-SAFETY COVER NHB03024D2 NUT-BRACKET SWITCH 013LR2013A FRAME-GUIDE,PAPER 142LR4002A SPACER-GUIDE MBC05030D2 SCREW BH...
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Wire, Front Paper and Rewinder P art No. P art Name WSB04010D2 WASHER-SPRING MBC04010D2 SCREW-BH BHE06020D2 BOLT WSB06015D0 WASHER-SPRING 125LR4001A HANDLE-TENSION 138LR4002A SPRING-FILM,TENSION WPB15020A6 WASHER-PLAIN 12200X022A BEARING-RA DIAL TRUST 147LR4002A PA D-TENSION 140LR4001A HOLDER-SHAFT,FILM 141LR4005A PLATE-SHAFT,FILM MFC04008D2 SCREW FH 013LR3014A FRAME-FRONT TENSION,R 013LR3015A FRAME-FRONT TENSION,L...
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Front Table, Film Shafts and Safety Cover No. Part No. Part Name MBC04010D2 SCREW-BH 111LR4004A BOLT-CORE 124LR3001A CORE-57 120LR3004B SHAFT-FILM,LO 12200X009A DU BUSH 143LR3001A SUPPORTER-SHAFT,LO RC001500C8 SNAP RING 013LR4001A SAFETY COVER FRAME-R 013LR4002A SAFETY COVER FRAME-L 111LR4009A BOLT- SAFETY COVER 138LR4010A SPRING-SAFETY COVER WPB04008A6 WASHER-PLAIN RE000400C8 E-RING...
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< RSC-1650H MAIN PCB Layout > <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.WIRE POWER : above photo6 →connect FRAME-L S/W MAIN 2.WIRE REMOCON:above photo2 →connect REMOCON S/W. 6.WIRE TAKE UP : above photo6 →connect AC MOTOR. 3.WIRE EMER:above photo3 →connect FOOT&EMER S/W. 7.above photo's 7/8/9 wire in POWER TRANSFORMER 4.WIRE UP HEATER :above photo4 →connect with 10.WIRE MOTOR : above photo10 →connect DC MOTOR.
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< RSC-1650C MAIN PCB Layout > <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.WIRE MOTOR : above photo5 →connect DC MOTOR. 2.WIRE REMOCON:above photo2 →connect REMOCON S/W. 6.above photo's 6/7/8 wire in POWER TRANSFORMER 3.WIRE EMER:above photo3 →connect FOOT&EMER S/W.
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< RSC-1650HR MAIN PCB Layout > <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.WIRE POWER : above photo6 →connect FRAME-L S/W MAIN 2.WIRE REMOCON:above photo2 →connect REMOCON S/W. 6.WIRE TAKE UP : above photo6 →connect AC MOTOR. 3.WIRE EMER:above photo3 →connect FOOT&EMER S/W. 7.above photo's 7/8/9 wire in POWER TRANSFORMER 4.WIRE UP HEATER :above photo4 →connect with 10.WIRE MOTOR : above photo10 →connect DC MOTOR.
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<FRAME-R HEATER Layout> <SUB PCB> BIMETAL (100℃) <connect part>( only RSC-1650H / HR ) <connect part> 1.WIRE-UP HEATER 2 : connect above photo"B" BIMETAL and HEATER. A. WIRE-SENSOR : connect temperature sensor 2.WIRE-LOW HEATER 2 : connect above photo" A" BIMETAL and HEATER. B.WIRE-MAIN : connect the main pcb...
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<MICRO S/W and FRAME-L HEATER Layout> FUSE below 104℃ b)FRAME GUIDE PAPER MICRO S/W <connect part> <connect part> A. WIRE T/FUSE, UP : connect with above photo A WIRE UP HEATER,Eu and HEATER.(only RSC-1650H) B.WIRE SAFETY S/W : connect with paper micro s/w.
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NEED PCB BOARD
The Royal Sovereign RSC-1650C includes two PCB boards:
1. Part No. 350CR4001A – PCB-REMOCON ASS'Y
2. Part No. 350LR3027A – PCB-MAIN ASS'Y
Both are listed as parts in the manual, indicating they are available components of the machine.
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