Royal Sovereign RSC-LS Series Service Manual
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Royal Sovereign RSC-LS Series Service Manual

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RSC-LS/LSH SERIES
ROLL LAMINATOR SERVICE MANUAL
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Summary of Contents for Royal Sovereign RSC-LS Series

  • Page 1 RSC-LS/LSH SERIES ROLL LAMINATOR SERVICE MANUAL www.royalsovereign.com...

  • Page 2: Table Of Contents

    Table of Contents 1. Safety Precautions 3 ~ 3 ……………………………………………………………………… 2. Troubleshooting 4 ~ 6 …………………………………………………………………………… 2.1) Rollers Not Running ……………….……………………………………………………………… 4 ~ 4 2.2) No Main Power ……………………..……………………………………………………………… 5 ~ 6 3. Replacing Parts 7 ~ 9 ……………………………………………………………………………… 3.1) Right Cover ………………………………………………………………………………………… 7 ~ 8 3.2) Left Cover …………………………………………………………………………………………...
  • Page 3 7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 9 ~ 10 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should 10 ~ 11 make repairs. 11 ~ 11 10.

  • Page 4: Troubleshooting

    2. Troubleshooting 2.1) Rollers Not Running CAUSES 1. Emergency Switches are Active. 2. Pressure Plate is not in Proper Position. 3. Film is Jammed on the Rollers. 4. Main Motor Wires are Disconnected. 5. Defective Main PCB. 6. Defective Main Motor. MEASURES 1.

  • Page 5: No Main Power

    2.2) No Main Power CAUSES 1. Main Power is Not Turned On. 2. No Power from the Outlet. 3. Defective Main Fuse. 4. Control Panel (Sub-PCB) Wire is Not Connected. 5. Disconnected Main Power Wire. 6. Defective Transformer. MEASURES 1. Main Power is Not Turned On. a) Turn on the power switch which is located on the rear left.
  • Page 6 6. Defective Transformer. a) Replace the Transformer. Figure 3 Transformer Figure 3 2.3 Rollers Not Heating * Fit for LSH series only CAUSES: 1. Heating wire is not connected to the main PCB. 2. Blown (burnt) upper and/or lower wire fuse (T/Fuse). 3.
  • Page 7 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE-T/FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BIMETAL 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b.
  • Page 8 6. Defective Main PCB. a. Replace the PCB Main. 2.4) Rollers Over Heating * Fit for LSH series only CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1.
  • Page 9 3. Defective heater. a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. 4. Defective Main PCB. a. Replace the PCB Main.

  • Page 10: Replacing Parts

    3. Replacing Parts NOTE : Before replacing any parts, ensure that the machine is turned off and unplugged from the outlet. 3.1 Right Cover 1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1 Figure 1 2.

  • Page 11: Left Cover

    4. Take out two Sub-PCB screws. Figure 4 Figure 4 5) Repeat the steps in reverse to assemble the Right Cover. 3.2 Left Cover 1. Take out four screws on the Left Cover. 3.3 Rear Cover 1. Disassemble the Left and Right Covers. 2.

  • Page 12: Sub Pcb

    2. Detach the main PCB from the 4 white plastic supporters. Figure 7 Figure 7 3.5 Sub PCB 1. Follow the same steps as in the "Replacing the Right Cover" section. 3.6 Cross Cutter 1. Disassemble the nut from the frame-cutter. 2.

  • Page 13: Adjustments

    4. Adjustments 4.1 Adjusting Take-Up Shaft Speed CAUSES: 1. Main rollers and Take-Up Shaft speed is not synchronized. MEASURES: 1. Use a hand to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 1 Increase Decrease Figure 1 4.2 Adjusting Front Roller Pressure •...
  • Page 14 RSC-LS,LSH SERIES RSC-880,1400 LS,LSH Model <"X" not use> CHANGING REMARK Part NO Part Name Specification 1400LS 1400LSH 880LS 880LSH P NO. DATE 1401C 13500X005A CASTER-STAND 1 2" 2" KYUNG CHANG(W/T BREAK) 13500X006A CASTER-STAND 2 2" 2" KYUNG CHANG(W/O BREAK) WSB13038D0 WASHER-SPRING SWRH Ø13.2*3.8T FZW 212LR1012A...
  • Page 15 Model <"X" not use> CHANGING REMARK Part NO Part Name Specification 1400LS 1400LSH 880LS 880LSH P NO. DATE 1401C 138LR4002A SPRING-FILM,TENSION SWRH Ø3.8 ZWP5 032LR4020A SHEET-PRESSURE PC 0.3T SKE05015B6 SCREW-SET M5*15 12200X029A DU BUSH FLANGE 10*10 WPB05030H8 WASHER-PLAIN SPCC 3T*Φ11.8*Φ5 Zn plating RIV05013E8 BRINDER RIVET AL Φ5*13...
  • Page 16 Model <"X" not use> CHANGING REMARK Part NO Part Name Specification 1400LS 1400LSH 880LS 880LSH P NO. DATE 1401C 78-1 131LR4072A SPROCKET-MOTOR S45C (RS25&35 RE001000C8 E-RING ETW-10 WON IL 134LR4001A PULLEY-CHAIN S45C Cu+Ni+Cr 141LR2037A PLATE-PRESSURE,R SPCC 3T ZWP5 032LR3006A SHEET-FUNC PC 0.75T 82-1 032LR3005A...
  • Page 17 Model <"X" not use> CHANGING REMARK Part NO Part Name Specification 1400LS 1400LSH 880LS 880LSH P NO. DATE 1401C 131LR4032A GEAR-TAKE UP S45C FZB 147LR4009A PAD-SLIP LEATHER φ36*1.5T 141LR4006A PLATE-SLIP SPCC Ø36*2T 125LR4001A HANDLE-TENSION S45C (Cu+Ni+Cr) 140LR4036A HOLDER-SHAFT,FILM S45C (Cu+Ni+Cr) 120LR3004F SHAFT-FILM,LO S45C N19 (Cu+Ni+Cr)
  • Page 18 Model <"X" not use> CHANGING REMARK 1400LS 1400LSH 880LS 880LSH P NO. DATE 1401C 350CR4001A 20091103...
  • Page 19 7. Exploded View Explored View Frame L Frame R Stand Part, Frame-Base Frame, Roller, Shaft,Front Table Wire, Flim Shaft RSC-LS/LSH Series use only...
  • Page 20 7.1 RSC-LS/LSH Series Explode View Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 13500X005A CASTER-STAND 1 2" 13500X006A CASTER-STAND 2 2" WSB13038D2 WASHER-SPRING 212LR1012A STAND-FRAME BHE08015D2 BOLT 212LR1011E STAND-CENTER 212LR1011D STAND-CENTER WSB08016D2 WASHER-SPRING BHE08065D2 BOLT 365LR4004A SWITCH-FOOT ASS'Y 23300X008A CABLE GRAND...
  • Page 21 Frame - L Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MBC04008D2 SCREW BH WSB05013D2 WASHER-SPRING 380LR4001A POWER-CORD,EU AC250V 16A 44-1 380CR4007A POWER-CORD,UK AC250V 13A 44-2 380CR4005A POWER-CORD,CUL AC1250V 15A 44-3 380LR4003B POWER-CORD,AU AC250V 10A 013LR2109A FRAME-L WSB04010D2 WASHER-SPRING...
  • Page 22 Frame - R Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH BHE08065D2 BOLT MBC04008D2 SCREW BH WSB05013D2 WASHER-SPRING TFH04018D2 SCREW-FH MFC04008D2 SCREW FH 021LR3006A BRACKET-CLAMPER LEVER 12200X022A BEARING-RADIAL TRUST WPB15010D2 WASHER-PLAIN 138LR4002A SPRING-FILM,TENSION 032LR4020A SHEET-PRESSURE SKE05015B6 SCREW-SET 12200X029A DU BUSH...
  • Page 23 Stand Part, Frame - Base Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 13500X005A CASTER-STAND 1 2" 13500X006A CASTER-STAND 2 2" WSB13038D2 WASHER-SPRING 212LR1012A STAND-FRAME BHE08015D2 BOLT 212LR1011E STAND-CENTER 212LR1011D STAND-CENTER WSB08016D2 WASHER-SPRING BHE08065D2 BOLT 365LR4004A SWITCH-FOOT ASS'Y 23300X008A CABLE GRAND...
  • Page 24 Frame, Roller,Front Table Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MBC04010D2 SCREW BH 014LR1005A TABLE-FRONT 20-1 014LR1005E TABLE-FRONT NHB03024D2 122LR4022A BUSH-ROLLER,LAMI LO 12200X012A DU BUSH 013LR2116C FRAME-FRONT 25-1 013LR2116A FRAME-FRONT 122LR4099A BUSH-ROLLER,LAMI UP 133LR2029A ROLLER-LAMI, UP 27-1 133LR2076C ROLLER-LAMI, UP...
  • Page 25 Wire, Flim Shaft Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH WSB05013D2 WASHER-SPRING 120LR4002F SHAFT-TAKE UP 29-1 120LR4002N SHAFT-TAKE UP 140LR4037A HOLDER-SHAFT,T 12200X022A BEARING-RADIAL TRUST 12200X029A DU BUSH WPB05030H8 WASHER-PLAIN RIV05013E8 BRINDER RIVET 381LR4013B WIRE-POWER S/W,EU 381LR4020B WIRE-FUSE,EU 381LR4083A...
  • Page 26 RSC-LS/LSH SERIES USE ONLY Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 381LR4030C WIRE-UP HEATER，EU 139-1 381LR4030A WIRE-UP HEATER，EU 381LR4036C WIRE-T/FUSE，UP 99℃ 15A 140-1 381LR4036A WIRE-T/FUSE，UP 99℃ 15A 381LR4055A WIRE-UP HEATER2，EU 013LR2012L FRAME-SENSOR 142-1 013LR2012J FRAME-SENSOR 381LR4027F SENSOR-ASS'Y 143-1...

  • Page 27: Wire Diagram

    8. RSC-LS/LSH Wire Diagram RSC-LS Wire Diagram...

  • Page 28: Wire Diagram

    RSC-LSH Wire Diagram...
  • Page 29 MAIN PCB Layout <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.above photo's 5 wire in POWER TRANSFORMER 2.WIRE EMER:above photo2 →connect FOOT&EMER S/W. 6.above photos 6 →connect SAFETY SENSOR 3.WIRE POWER : above photo3 →connect S/W MAIN 7.above photos 7 →connect HEATER ASS'Y <RSC-LSH SERIES ONLY> 4.WIRE MOTOR : above photo4 →connect DC MOTOR.
  • Page 30 <SUB PCB> Figure 4 <connect part> A.WIRE-MAIN : connect the main pcb B.CONNECTOR-SENSOR : connect the temperature sensor...
  • Page 31 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 13500X005A CASTER-STAND 1 2" 13500X006A CASTER-STAND 2 2" WSB13038D2 WASHER-SPRING 212LR1012A STAND-FRAME BHE08015D2 BOLT 212LR1011E STAND-CENTER 212LR1011D STAND-CENTER WSB08016D2 WASHER-SPRING BHE08065D2 BOLT 365LR4004A SWITCH-FOOT ASS'Y 23300X008A CABLE GRAND 013LR2115C FRAME-BASE 11-1...
  • Page 32 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MFC04008D2 SCREW FH 021LR3006A BRACKET-CLAMPER LEVER 140LR4037A HOLDER-SHAFT,T 147LR4002A PAD-TENSION 12200X022A BEARING-RADIAL TRUST WPB15010D2 WASHER-PLAIN 138LR4002A SPRING-FILM,TENSION 032LR4020A SHEET-PRESSURE SKE05015B6 SCREW-SET 12200X029A DU BUSH WPB05030H8 WASHER-PLAIN RIV05013E8 BRINDER RIVET 013LR2117C FRAME-MIDDLE 43-1...
  • Page 33 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MBC03006D2 SCREW BH MBC05010D2 SCREW BH 131LR4031A IDLE GEAR-TAKE UP 36400X018A SWITCH-EMERGENCY 021LR2001A COVER-L 013LR2110A FRAME-R 131LR4005A SPROCKET-ROLLER LAMI 111LR4017A SKE06010B6 SCREW-SET 32500X0009 FUSE-MAIN 36600X001A FUSE BLOCK 023LR3003A KNOB-CUTTER,C MPC03006D2 SCREW PH...
  • Page 34 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 013LR3022A 2" FILM CORE HOUSING 147CR4003A SILICON RUBBER MBC05030D2 SCREW BH 141LR4070A 3" FILM CORE SUPPORT PLATE 021LR3009A 3" FILM CORE COVER 013LR3023A 3" FILM CORE HOUSING 141LR4050A PLATE-BEARING 051LR4007A LABEL-EMER 2...
  • Page 35 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 36400X014B MICRO S/W-SAFETY COVER 021LR4001A LIMIT SWITCH COVER 141LR4045A BRACKET LIMIT SWITCH 120LR4001F SHAFT-TABLE 381LR4030C WIRE-UP HEATER，EU 139-1 381LR4030A WIRE-UP HEATER，EU 381LR4036C WIRE-T/FUSE，UP 99℃ 15A 140-1 381LR4036A WIRE-T/FUSE，UP 99℃ 15A 381LR4055A WIRE-UP HEATER2，EU 013LR2012L...
  • Page 36 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH WSB05013D2 WASHER-SPRING 120LR4002F SHAFT-TAKE UP 29-1 120LR4002N SHAFT-TAKE UP 140LR4037A HOLDER-SHAFT,T 12200X022A BEARING-RADIAL TRUST 12200X029A DU BUSH WPB05030H8 WASHER-PLAIN RIV05013E8 BRINDER RIVET 381LR4013B WIRE-POWER S/W,EU 381LR4020B WIRE-FUSE,EU 381LR4083A WIRE-EMER/MOTOR 381LR4008A WIRE-MAIN...
  • Page 37 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MBC04010D2 SCREW BH 014LR1005A TABLE-FRONT 20-1 014LR1005E TABLE-FRONT NHB03024D2 122LR4022A BUSH-ROLLER,LAMI LO 12200X012A DU BUSH 013LR2116C FRAME-FRONT 25-1 013LR2116A FRAME-FRONT 122LR4099A BUSH-ROLLER,LAMI UP 133LR2029A ROLLER-LAMI, UP 27-1 133LR2076C ROLLER-LAMI, UP 27-2 133LR2076B...
  • Page 38 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 381LR4030C WIRE-UP HEATER，EU 139-1 381LR4030A WIRE-UP HEATER，EU 381LR4036C WIRE-T/FUSE，UP 99℃ 15A 140-1 381LR4036A WIRE-T/FUSE，UP 99℃ 15A 381LR4055A WIRE-UP HEATER2，EU 013LR2012L FRAME-SENSOR 142-1 013LR2012J FRAME-SENSOR 381LR4027F SENSOR-ASS'Y 143-1 381LR4027B SENSOR-ASS'Y MBC04018D2 SCREW-BH...
  • Page 39 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 13500X005A CASTER-STAND 1 2" 13500X006A CASTER-STAND 2 2" WSB13038D2 WASHER-SPRING 212LR1012A STAND-FRAME BHE08015D2 BOLT 212LR1011E STAND-CENTER 212LR1011D STAND-CENTER WSB08016D2 WASHER-SPRING BHE08065D2 BOLT 365LR4004A SWITCH-FOOT ASS'Y 23300X008A CABLE GRAND 013LR2115C FRAME-BASE 11-1...
  • Page 40 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH BHE08065D2 BOLT MBC04008D2 SCREW BH WSB05013D2 WASHER-SPRING TFH04018D2 SCREW-FH MFC04008D2 SCREW FH 021LR3006A BRACKET-CLAMPER LEVER 12200X022A BEARING-RADIAL TRUST WPB15010D2 WASHER-PLAIN 138LR4002A SPRING-FILM,TENSION 032LR4020A SHEET-PRESSURE SKE05015B6 SCREW-SET 12200X029A DU BUSH 136LR4004D CHAIN-ROLLER MBC06030D2...
  • Page 41 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH 134LR4001A PULLEY-CHAIN 141LR2037A PLATE-PRESSURE,R 032LR3006A SHEET-FUNC 82-1 032LR3005A SHEET-FUNC 021LR2003A COVER-TAKE UP,L 021LR2018A COVER-R 112004001D MBC04018D2 SCREW-BH 125LR4003A LEVER-PRESSURE 023LR4010A KNOB-LEVER 350LR3039A PCB-SUB ASS'Y 90-1 350LR3044A PCB-SUB ASS'Y 023LR3008A BUTTON-FUNC TPH03006B8...
  • Page 42 Model <"X" not use> Part NO Part Name RSC-1400LS RSC-1400LSH RSC-880LS RSC-880LSH MBC04008D2 SCREW BH WSB05013D2 WASHER-SPRING 380LR4001A POWER-CORD,EU AC250V 16A 44-1 380CR4007A POWER-CORD,UK AC250V 13A 44-2 380CR4005A POWER-CORD,CUL AC1250V 15A 44-3 380LR4003B POWER-CORD,AU AC250V 10A 013LR2109A FRAME-L WSB04010D2 WASHER-SPRING 141LR2036A PLATE-PRESSURE,L 141LR3040A...

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Rsc-1400lsRsc-lsh seriesRsc-1400lshRsc-880lsRsc-880lsh

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