Royal Sovereign RSC-165C Service Manual
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Royal Sovereign RSC-165C Service Manual

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ROLL LAMINATOR
ROLL LAMINATOR
ROLL LAMINATOR
ROLL LAMINATOR
Service Manual
Service Manual
Service Manual
Service Manual

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Summary of Contents for Royal Sovereign RSC-165C

  • Page 1 ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR Service Manual Service Manual Service Manual Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    Table of Contents 1. Safety Precautions 2 ~ 2 ……………………………………………………………………… 2. Troubleshooting 3 ~ 7 …………………………………………………………………………… 2.1) Rollers Not Heating ……………………………………………………………………………… 3 ~ 4 2.2) Rollers Over Heating ………………...…………………………………………………………… 4 ~ 5 2.3) Rollers Not Running ……………….……………………………………………………………… 5 ~ 6 2.4) No Main Power ……………………..………………………………………………………………...
  • Page 3 7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 9 ~ 10 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should 10 ~ 11 make repairs. 11 ~ 11 10.

  • Page 4: Troubleshooting

    2. Troubleshooting 2.1 Rollers Not Heating RSC-1650H / HR Only CAUSES 1. Disconnected Heater Wire. 2. Defective T/Fuse. 3. Defective Bi-metal. 4. Defective Heater Assembly. 5. Defective Main PCB. MEASURES NOTE: Below steps require you to disassemble the Right, Left, and/or Rear Covers.

  • Page 5: Rollers Over Heating

    3. The Bi-metal is defective. a) Use the multi-tester to test the continuity on the "Bi-Metal". If it fails replace it with a new one. Figure 3 Bi-metal Figure 3 4. The heater in the roller is defective. a) Use a multi-tester to test the continuity on the "Heater Assembly". If it fails replace the Heater Assembly.

  • Page 6: Rollers Not Running

    2. Defective Heater Assembly a) Replace the broken Heater Assembly. Figure 2 Figure 2 Broken 3. Main PCB is defective a) Replace Main PCB. 2.3) Rollers Not Running CAUSES 1. Emergency Switches are Active. 2. Pressure Plate is not in Proper Position. 3.

  • Page 7: No Main Power

    4. Main Motor Wires are Disconnected. a) Ensure that the wire is connected properly. Figure 2 Motor wire connector Motor wire connector from the PCB from the Motor Figure 2 5. Defective Main PCB. a) Replace the Main PCB. 6. Defective Main Motor. a) Replace the Main Motor.
  • Page 8 4. Control Panel (Sub-PCB) Wire is Not Connected. a) Ensure that the control wires are connected to the Control Panel (Sub-PCB). 5. Disconnected Main Power Wire. a) Connect the Main Power wires. Figure 2 Main Power wires Figure 2 6. Defective Transformer. a) Replace the Transformer.

  • Page 9: Replacing Parts

    3. Replacing Parts NOTE : Before replacing any parts, ensure that the machine is turned off and unplugged from the outlet. 3.1 Right Cover 1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1 Figure 1 2.

  • Page 10: Left Cover

    4. Take out two Sub-PCB screws. Figure 4 Figure 4 5) Repeat the steps in reverse to assemble the Right Cover. 3.2 Left Cover 1. Take out four screws on the Left Cover. 3.3 Rear Cover 1. Disassemble the Left and Right Covers. 2.

  • Page 11: Sub Pcb

    2. Detach the main PCB from the 4 white plastic supporters. Figure 7 Figure 7 3.5 Sub PCB 1. Follow the same steps as in the "Replacing the Right Cover" section. 3.6 Heaters (RSC-1650H / HR Only) 1. Take off the Left and Right Covers. 2.

  • Page 12: Cross Cutter

    4. Carefully take out the heater from the roller. Figure 10 Figure 10 * * * * When inserting the heater into the roller, rotate the heater slightly and the heater will enter the roller smoothly. 3.7 Cross Cutter 1. Disassemble the nut from the frame-cutter. 2.

  • Page 13: Adjustments

    4. Adjustments 4.1 Adjusting Take-Up Shaft Speed CAUSES: 1. Main rollers and Take-Up Shaft speed is not synchronized. MEASURES: 1. Take out the Take-Up Shaft Cover by loosing three screws. Figure 1 2. Use a 11/16" (17mm) wrench to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 2 Decrease Increase Figure 1...

  • Page 14: Installation Of Options

    5. Installation of Options Note: Below options are to be installed by an authorized RS reseller. Installation of the Front Feeder Option (Includes 2 brackets, one spindle, and mounting hardware). 1. Install the Front Feeder to the inside of the front frames using four 9/16”...

  • Page 15: Parts List

    6. Parts List 6.1 RSC-1650CF Parts List RSC-1650CF CHANGING REMARK Part No. Part Name Spec. Qt'y P NO. DATE 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(BRAKE) 2 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(N,BRAKE) 2 WSB16038D0 WASHER-SPRING SWRH φ16.2*3.8T FZY BHE08015D2 BOLT HEXA HEAD M8*15 SUS27 WSB08020D2 WASHER-SPRING SWRH Ø8.5*3.8T FZY...
  • Page 16 CHANGING REMARK Part No. Part Name Spec. Qt'y RE001000C8 E-RING ETW-10 013LR3014A FRAME-FRONT TENSION,R SPCC 4.5T PANTONE 421U 013LR3015A FRAME-FRONT TENSION,L SPCC 4.5T PANTONE 421U 013LR4001A SAFETY COVER FRAME-R SPCC 147*15*2.3t 013LR4002A SAFETY COVER FRAME-L SPCC 147*15*2.5t 111LR4009A BOLT- SAFETY COVER S45C f10 Cu+Ni+Cr 138LR4010A SPRING-SAFETY COVER...
  • Page 17 CHANGING REMARK Part No. Part Name Spec. Qt'y TFH04018D2 SCREW FH 2-4*18 SUS27 381LR4043A WIRE-SAFETY SWITCH UL1015 AWG#14 1P BLK 381LR4083A WIRE-EMER/MOTOR UL1007 AWG#20 381LR4048A WIRE-TAKE UP2 UL1007AWG#20 141LR4012A PLATE-BEARING SECC 2T ZWP5 141LR4050A 10.10.28 141LR2012A PLATE-PRESSURE,R SPCC 3T ZWP5 141LR2011A PLATE-PRESSURE,L SPCC 3T ZWP5...
  • Page 18 CHANGING REMARK Part No. Part Name Spec. Qt'y 21000S040A 11.03.09 130LR4004A GEAR-MOTOR S45C φ53*53Z RE000600C8 E-RING ETW-6 WON IL 120LR4002B SHAFT-TAKE UP S45C N19 Cu+Ni+Cr 140LR4037A HOLDER-SHAFT,T S45C Cu+Ni+Cr 130LR4005A GEAR-TAKE UP S45C φ40*40Z 147LR4009A PAD-SLIP LEATHER φ36*1.5T 141LR4006A PLATE-SLIP SECC φ36*2T 138LR4006A SPRING-SLIP...

  • Page 19: Rsc-1650H Parts List

    CHANGING REMARK Part No. Part Name Spec. Qt'y...
  • Page 20 C-1650HF C-1650HF P P P P ts ts ts ts ar ar ar ar Li Li Li Li st st st st C-1650HF C-1650HF C-1650HF C-1650HF C-1650HF C-1650HF CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na...
  • Page 21 CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na Na e e e e m m m m S S S S ec...
  • Page 22 CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na Na e e e e m m m m S S S S ec...

  • Page 23: Rsc-1650Hr Parts List

    CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na Na e e e e m m m m S S S S ec...
  • Page 24 CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na Na e e e e m m m m S S S S ec...
  • Page 25 CHANGING REMARK N N N N o. o. o. o. P P P P t t t t o. o. o. o. ar ar ar ar N N N N P P P P t t t t ar ar ar ar Na Na e e e e m m m m S S S S ec...
  • Page 26 7. 7. 7. 7. Exp Exp od l l l l od d d d d V V V V w w w w e e e e ie ie ie ie C-1650CF C-1650CF C-1650CF C-1650CF Exp Exp o o o o d d d d V V V V w w w w l l l l re re re re ie ie ie ie F F F F m m m m...
  • Page 27 C-1650CF Exp C-1650CF Exp od l l l l od V V V V w w w w e e e e ie ie ie ie C-1650CF C-1650CF 013 3023 3" F I LM O R C E H U O SI N G ( CU ) 6063...

  • Page 28: Rsc-1650Cf Whole Exploding Drawing And Part Exploding Drawing

    ra ra ra ra e e e e L L L L F F F F m m m m - - - - 160- 3 380 4003B P W E - C D ; O R O R C 250V 10 160- 2 380 4001 P W E - C D ;...
  • Page 29 ra ra ra ra e e e e R R R R F F F F m m m m - - - - 021 2004H C VE - KE U P, O R TA KE04015B6 C EW - E ; S T M 4*15 KE04010B6...
  • Page 30 S S S S an t t t t d d d d P P P P t, t, t, t, F F F F m m m m - - - - B B B B s s s s ar ar ar ar ra ra ra ra e e e e a a a a e e e e...
  • Page 31 ra ra ra ra e e e e R R R R ller ller S S S S a a a a F F F F m m m m , , , , o o o o ller ller , , , , h h h h ft ft ft ft BC05010D2 C EWBH;...
  • Page 32 r r r r n n n n a a a a er an er an Re Re in in in in er er er er W W W W , , , , F F F F o o o o t t t t P P P P p p p p er an er an d d d d...
  • Page 33 r r r r n n n n Ta Ta le le le le il il il il S S S S a a a a an Sa Sa e e e e F F F F o o o o t t t t b b b b , , , , F F F F m m m m h h h h fts d d d d f f f f ty ty ty ty Co...
  • Page 34 7.2. 7.2. 7.2. 7.2. C-1650HF C-1650HF C-1650HF C-1650HF Exp Exp od l l l l od d d d d V V V V w w w w e e e e ie ie ie ie 021LR1003A COVER-TAKE UP2 ABS 94V-0 PANTONE 431C 021LR2003N COVER-TAKE UP,L...

  • Page 35: Rsc-1650Hf Whole Exploding Drawing And Part Exploding Drawing

    F F F F m m m m - - - - ra ra ra ra e e e e L L L L 160-4 380CR4007A POWER-CORD UK; AC250V 13A 160-3 380LR4003A POWER-CORD AU; AC250V 15A 160-2 380LR4001A POWER-CORD EU; AC250V 15A 160-1 380CR4003A POWER-CORD JAP;...
  • Page 36 F F F F m m m m - - - - ra ra ra ra e e e e R R R R WSB03007D2 WASHER-SPRING; Φ3.1*0.7T MPC03006D2 SCREW PH; M3*6 363LR4002A BIMETAL-HEATER; 70 021LR2004H COVER-TAKE UP,R SKE04015B6 SCREW-SET; M4*15 SKE04010B6 SCREW-SET;...
  • Page 37 S S S S an t t t t d d d d P P P P t t t t ar ar ar ar an d d d d F F F F m m m m - - - - B B B B s s s s ra ra ra ra e e e e a a a a e e e e 27-1 365LR4004A...
  • Page 38 F F F F m m m m , , , , o o o o ra ra ra ra e e e e R R R R ller ller an , , , , an O O O O er er er er ie ie ie ie d d d d th th th th V V V V w w w w...
  • Page 39 W W W W , , , , F F F F o o o o t t t t P P P P p p p p r r r r n n n n a a a a er an er an er an er an Re...
  • Page 40 F F F F o o o o t t t t r r r r n n n n Ta Ta le le le le b b b b , , , , F F F F m m m m h h h h fts il il il il S S S S a a a a fts fts...

  • Page 42: Rsc-1650Hrf Whole Exploding Drawing And Part Exploding Drawing

    8. 8. 8. 8. C-1650CF C-1650CF / / / / HF C-1650CF C-1650CF HF / / / / H H H H F F F F W W W W R R R R ire ia ia ia ia ra ra ra ra D D D D g g g g m m m m C-1650HF C-1650HF...
  • Page 43 C-1650CF C-1650CF W W W W D D D D g g g g m m m m ia ia ia ia ra ra ra ra C-1650CF C-1650CF VCC_5V VCC_5V VCC_5V CARBON S/W SPEED_UP SW R104 RA101 10K x 10 U101 SPEED_DOWN SW PIC16C72...
  • Page 44 C-1650H C-1650H C-1650H C-1650H F F F F W W W W R R R R D D D D g g g g m m m m ia ia ia ia ra ra ra ra...
  • Page 45 < < < < C-1650HF C-1650HF C-1650HF C-1650HF MAIN MAIN MAIN MAIN yo yo yo t t t t > > > > u u u u ② < < < < o o o o c c c c nnec nnec nnec nnec...
  • Page 46 < < < < C-1650CF C-1650CF MAIN MAIN yo t t t t > > > > u u u u C-1650CF C-1650CF MAIN MAIN yo yo < < < < o o o o c c c c nnec nnec nnec nnec...
  • Page 47 < < < < C-1650H C-1650H F F F F C-1650H C-1650H R R R R MAIN MAIN MAIN MAIN yo yo yo t t t t > > > > u u u u < < < < o o o o c c c c nnec nnec t t t t p p p p t>...
  • Page 48 IM TA (100℃) < < < < o o o o c c c c nnec nnec t t t t p p p p t>( ar ar ar ar t>( o o o o y y y y nl nl nl nl RS C-1650HF C-1650HF / / / / H H H H F F F F ) ) ) ) R R R R...
  • Page 49 FU E b elow 104℃ E GU DE P PE R MI RO S < < < < o o o o c c c c nnec nnec t t t t p p p p t> t> t> t> ar ar ar ar <...

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