Royal Sovereign RSC-1400C Service Manual

Royal Sovereign RSC-1400C Service Manual

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ROLL LAMINATOR
Service Manual
www.royalsovereign.com

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Questions and answers

Bill
March 14, 2025

What should the roller pull pressure be on a rsc1400c using a fish scale

1 comments:
Mr. Anderson
May 14, 2025

The recommended roller pull pressure for the Royal Sovereign RSC-1400C using a fish scale is 7–8 kg.

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Summary of Contents for Royal Sovereign RSC-1400C

  • Page 1 ROLL LAMINATOR Service Manual www.royalsovereign.com...
  • Page 2: Table Of Contents

    6. Parts List 12 ~ 15 ………………………………………………………………………………………… 6.1) RSC-1400C Parts List ……………………………………………………………………………… 12 ~ 15 7. Exploded Drawings 16 ~ 23 ……………………………………………………………………… 7.1) RSC-1400C Whole Exploding Drawing and Part Exploding Drawing …………………… 16 ~ 23 8. Wire Diagram 24 ~ 26 …………………………………………………………………………………...
  • Page 3: Safety Precautions

    7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 9 ~ 10 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should 10 ~ 11 make repairs. 11 ~ 11 10.
  • Page 4: Troubleshooting

    2. Troubleshooting 2.1) Rollers Not Running CAUSES 1. Emergency Switches are Active. 2. Pressure Plate is not in Proper Position. 3. Film is Jammed on the Rollers. 4. Main Motor Wires are Disconnected. 5. Defective Main PCB. 6. Defective Main Motor. MEASURES 1.
  • Page 5: No Main Power

    2.2) No Main Power CAUSES 1. Main Power is Not Turned On. 2. No Power from the Outlet. 3. Defective Main Fuse. 4. Control Panel (Sub-PCB) Wire is Not Connected. 5. Disconnected Main Power Wire. 6. Defective Transformer. MEASURES 1. Main Power is Not Turned On. a) Turn on the power switch which is located on the rear left.
  • Page 6 6. Defective Transformer. a) Replace the Transformer. Figure 3 Transformer Figure 3...
  • Page 7: Replacing Parts

    3. Replacing Parts NOTE : Before replacing any parts, ensure that the machine is turned off and unplugged from the outlet. 3.1 Right Cover 1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1 Figure 1 2.
  • Page 8: Left Cover

    4. Take out two Sub-PCB screws. Figure 4 Figure 4 5) Repeat the steps in reverse to assemble the Right Cover. 3.2 Left Cover 1. Take out four screws on the Left Cover. 3.3 Rear Cover 1. Disassemble the Left and Right Covers. 2.
  • Page 9: Sub Pcb

    2. Detach the main PCB from the 4 white plastic supporters. Figure 7 Figure 7 3.5 Sub PCB 1. Follow the same steps as in the "Replacing the Right Cover" section. 3.6 Cross Cutter 1. Disassemble the nut from the frame-cutter. 2.
  • Page 10: Adjustments

    4. Adjustments 4.1 Adjusting Take-Up Shaft Speed CAUSES: 1. Main rollers and Take-Up Shaft speed is not synchronized. MEASURES: 1. Take out the Take-Up Shaft Cover by loosing three screws. Figure 1 2. Use a 11/16" (17mm) wrench to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 2 Decrease Increase Figure 2...
  • Page 11: Installation Of Options

    5. Installation of Options Note: Below options are to be installed by an authorized RS reseller. Installation of the Front Feeder Option (Includes 2 brackets, one spindle, and mounting hardware). 1. Install the Front Feeder to the inside of the front frames using four 9/16”...
  • Page 12: Parts List

    6. Parts List 6.1 RSC-1400C Parts List RSC-1400C Part No. Part Name Spec. Qt'y 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(BRAKE) 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(N,BRAKE) WSB16038D2 WASHER-SPRING SWRH Φ16.2*3.8T FZY BHE08065D2 BOLT HEXA HEAD M8*15 SUS27 WSB08016D2 WASHER-SPRING SWRH Φ8.5*3.8T FZY...
  • Page 13 RSC-1400C Part No. Part Name Spec. Qt'y BHE08070D2 SUS27 BOLT(圆柱头六角螺栓) 141LR4022J BRACKET-SAFETY COVER,LOW AL6063 141LR4022K BRACKET-SAFETY COVER,UP AL6063 36400X014B SWITCH-SAFETY COVER NHB03024A6 NUT;HEXAGON M3 MPC03014D2 SCREW PH;M3*14 021LR3011A SAFETY COVER PC PLATE 013LR2013E FRAME-GUIDE,PAPER AL-6063 111LR4016A BOLT2-PAPER GUIDE S45C 111LR4015A...
  • Page 14 RSC-1400C Part No. Part Name Spec. Qt'y 023LR4007A KNOB-LEVER NYLON BLK 021LR3006A BRACKET-CLAMPER LEVER ABS 94V-0 125LR4003A LEVER-PRESSURE S45C 144LR4001A CLAMP-LEVER S45C MBC04018D2 SCREW BH;M4*18 032LR4011A SHEET-PRESSURE PC 0.3T 032LR3006C SHEET-FUNC PC 0.75T 023LR3008A BUTTON-FUNC SILICON KE-9X1 350LR3028C PCB-SUB ASS'Y MPC03006D2 SCREW TAP TITE PH;M3*6...
  • Page 15 RSC-1400C Part No. Part Name Spec. Qt'y 013LR3012A FRAME-REWINDER,L SPCC 4.5T 381LR4008A WIRE-MAIN;2464 SB24AWG 12C 381LR4035A WIRE-MOTOR;UL1007 AWG#18 381LR4013B WIRE-POWER S/W 011LR2007A COVER-REAR AL6063 013LR3002G FRAME-CUTTER AL6063 141LR4009A BRACKET-REAR COVER SECC 2T MBC05025D2 SCREW BH;M5*25 12200X004A DU-BUSH;FLANGE 10*10 381LR4020B WIRE-FUSE;UL1015 AWG#14...
  • Page 16 7. Exploded View 7.1 RSC-1400C Explored View Frame L Frame R Stand Part, Frame-Base Frame, Roller, Shaft,Front Table Wire, Front Paper and Rewinder Film Shafts and Safety Cover...
  • Page 17 7.1 RSC-1400C Explode View 122LR4006A BUSH-PULLY S45C 381LR4020B WIRE-FUSE; UL1015 AWG#14 12200X004A DU-BUSH; FLANGE 10*10 MBC05025D2 SCREW BH; M5*25 141LR4009A BRACKET-REAR COVER SECC 2T 013LR3002G FRAME-CUTTER AL6063 PANTONE 421U 011LR2007A COVER-REAR AL6063 PANTONE 421U 013LR3032A FRAME BASE AL6063 212LR1009A STAND-CONNECTOR FRAME...
  • Page 18 Frame - L 124LR4004A ECCENTRIC CAM S45C 141LR2015A PLATE-PRESSURE,L SPCC 3T 141LR4050A PLATE-BEARING SECC 013LR2040A FRAME-L SPCC 4.5T 1 PANTONE 421U MBC05018D2 SCREW BH; M5*18 MFC04008D2 SCREW FH; M4*8 MBC04008D2 SCREW-BH; M4*8 WSB04008D0 WASHER-SPRING; ┵4.1*0.8T SWRH...
  • Page 19 Frame - R 36400X001A SWITCH-EMERGENCY 136LR4004D CHAIN-ROLLER; #35 32EA MPC03006D2 SCREW TAP TITE PH; M3*6 350LR3028C PCB-SUB ASS'Y FR-4 023LR3008A BUTTON-FUNC SILICON KE-9X1 032LR3006C SHEET-FUNC PC 0.75T 032LR4011A SHEET-PRESSURE PC 0.3T MBC04018D2 SCREW BH; M4*18 144LR4001A CLAMP LEVER S45C MPC03014D2 SCREW PH;...
  • Page 20 Stand Part, Frame - Base 350LR3027C PCB-MAIN ASS'Y 23200X001A SUPPORT-BRACKET PCB DASS-9N TENSION DONG-A MBC04010D2 SCREW-BH; M4*10 MBC04008D2 SCREW-BH; M4*8 WSB04008D0 WASHER-SPRING; ┵4.1*0.8T SWRH 34000S008A POWER-TRANSFORMER 141LR3001B BRACKET-PCB; 1.6T ZWP5 SECC 013LR3002E FRAME-CUTTER(連냑) AL6063 AL6063 013LR3032A FRAME BASE AL6063 212LR1009A STAND-CONNECTOR FRAME 212LR1006B STAND-CENTER...
  • Page 21 Frame, Roller, Shaft,Front Table 013LR2040A FRAME-L SPCC 4.5T 1 PANTONE 421U 013LR2039A FRAME-R SPCC 4.5T 1 PANTONE 421U WSB05013D2 WASHER-SPRING; ┻5.1*1.3T SWRH 120LR4001F SHAFT-TABLE S45C 111LR4006A BOLT-GUIDE S45C 023LR4002A KNOB-BOLT GUIDE PHENOL BLK 145LR3001A GUIDE-DOCUMENT ABS 94V-0 014LR1005A TABLE-FRONT AL6063 1 P ANTONE COOL GRAY 8U...
  • Page 22 Wire, Front Paper and Rewinder...
  • Page 23 Film Shafts and Safety Cover 021LR3011A SAFETY COVER PC PLATE 141LR4022K BRACKET-SAFE COVER,UP AL6063 1 PANTONE 421U 141LR4022J BRACKET-SAFETY COVER,LOW AL6063 1 PANTONE 421U RE000400C8 E-RING; ETW-4 WONIL WPB04008A6 WASHER-PLAIN; 4.4*8*0.8 138LR4010A SPRING-SAFETY COVER SWRH 111LR4009A BOLT-SAFETY COVER S45C 013LR4002A SAFETY COVER FRAME-L SPCC 1 PANTONE 421U...
  • Page 24: Wire Diagram

    8. RSC-1400C Wire Diagram RSC-1400C Wire Diagram VCC_5V VCC_5V VCC_5V CARBON S/W SPEED_UP SW R104 RA101 10K x 10 U101 SPEED_DOWN SW PIC16C72 MCLR/Vpp LA101 RA102 TEMP_UP SW C106 LDQ-N51G 330R 10P 3.3/50V HEATER RC1/T1OSI TEMP_DOWN SW PWM OUT RC2/CCP1...
  • Page 25 < RSC-1400C MAIN PCB Layout > <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.WIRE MOTOR : above photo5 →connect DC MOTOR. 2.WIRE REMOCON:above photo2 →connect REMOCON S/W. 6.above photo's 6/7/8 wire in POWER TRANSFORMER 3.WIRE EMER:above photo3 →connect FOOT&EMER S/W.
  • Page 26 <SUB PCB> <connect part> A.WIRE-MAIN : connect the main pcb...

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