Table of Contents
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2014, T.I.
864 Clean Face
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
4140613
Tested and Listed by
Report # B0516PRT-001
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01376
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Summary of Contents for Travis Industries 864 Clean Face
- Page 1 864 Clean Face (with screen) Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Overview
A copy is shown to the right. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute © Travis Industries 4140613 100-01376... -
Page 3: Table Of Contents
Fireback Installation ........... 50 Approved Vent Configurations ......23 Wiring Diagram ............51 Restrictor Position ............23 Index ..............52 Exhaust Restrictor Adjustment ........23 Intake Restrictor Adjustment ........24 Travis Industries 4140613 100-01376... -
Page 4: Safety Warnings
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Travis Industries 4140613 100-01376... - Page 5 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
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Page 6: Installation Options
997mm 25.875" 658mm 37" 940mm 5.625" 30.75" Baseplate 143mm 781mm 28.75" 731mm The bottom of the face is 0.125" (4mm) above the baseplate. 42.75" 22" * 1086mm 559mm * See "Clearances" and "Framing Dimensions" for details. Travis Industries 4140613 100-01376... -
Page 7: Packing List
Install the vent, gas line and electrical hook-up. Install the drywall. Install the hearth (if applicable). Install the facing (if applicable). Install the mantel (if applicable). Finalize the installation (see page 36) and install the grill or face. Travis Industries 4140613 100-01376... -
Page 8: Massachusetts Requirements
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Travis Industries 4140613 100-01376... -
Page 9: Top Vent Or Rear Vent Configuration
This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). Travis Industries 4140613 100-01376... -
Page 10: Converting The Fireplace To Top Vent (Continued)
DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. Travis Industries 4140613 100-01376... -
Page 11: Standoff And Drywall Support Preparation
Bend the three drywall supports up 90 degress (the outer two are concealed when the standoffs are flat). When in place, the standoffs and drywall supports should look as shown to the right. Travis Industries 4140613 100-01376... -
Page 12: Fireplace Placement Requirements
The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs. 93 Kg) and vent. The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. Travis Industries 4140613 100-01376... -
Page 13: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions MIn. Enclosure 48" 1220mm 44.75" 1137mm 42.75" 1086mm 22.5" 559mm Flush Install 22" 572mm Extended (Tile Over) Install Travis Industries 4140613 100-01376... -
Page 14: Nailing Brackets
1/2" (13mm) Drywall Fireplace WARNING: Submerged Facing Do not install combustible (Drywall butts against non- material (drywall) in front of the fireplace. combustible facing) 1/2" (13mm) Drywall Fireplace Rotate the bracket on the rivet 180 degrees. Non-Combustible Facing Travis Industries 4140613 100-01376... -
Page 15: Corner Installations - Rear Vent Configuration
Approximate (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2 X 6 Walls (51mm X 152mm) 4" (102mm) Section for 2x4 Walls (51mm X 102mm) (Travis # 98900166) 52-1/4" Min. 1328mm Travis Industries 4140613 100-01376... -
Page 16: Corner Installations - Top Vent Configuration
(for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 52-1/4" Min. 1328mm Travis Industries 4140613 100-01376... -
Page 17: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4140613 100-01376... -
Page 18: Gas Line Location
4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. Travis Industries 4140613... -
Page 19: Electrical Connection (Required)
The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Travis Industries 4140613 100-01376... -
Page 20: Accessing The Area Under The Burner
This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. 11/32" Nutdriver Travis Industries 4140613 100-01376... -
Page 21: Vent Requirements
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4140613 100-01376... -
Page 22: Approved Vent
If it does not, apply high temperature sealant to the joints of the affected sections. Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) Travis Industries 4140613 100-01376... -
Page 23: Approved Vent Configurations
The rear screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Back of Firebox Travis Industries 4140613 100-01376... -
Page 24: Intake Restrictor Adjustment
Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position and tighten the screws. Position # 3 (not used) Position # 2 (open) Travis Industries 4140613 100-01376... -
Page 25: Diffuser Plate Adjustment
Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4140613 100-01376... -
Page 26: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)
Vent with 1 45° Elbow 3 feet (0.915m) • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" (102mm) Horizontal Section • Max. 24" (610mm) Horizontal Section(s) Travis Industries 4140613 100-01376... -
Page 27: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4140613 100-01376... -
Page 28: Rear Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4140613 100-01376... -
Page 29: Top Vent Configuration With Horizontal Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4140613 100-01376... -
Page 30: Top Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4140613 100-01376... -
Page 31: Termination Requirements
NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material Travis Industries 4140613 100-01376... -
Page 32: Hearth Requirements
WARNING: A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Travis Industries 4140613 100-01376... -
Page 33: Optional Tile Stop Removal
See the illustration below for details on removal. After removing the tile stop, make sure to replace the screws. Tile Stop Phillips Screwdriver Travis Industries 4140613 100-01376... -
Page 34: Facing Requirements
Use mastic or thin set (or other non- combustible, non-odorous adherent) to attach the facing. NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). Drywall Support (3 total) Travis Industries 4140613 100-01376... -
Page 35: Mantel Requirements
44.75" (1137mm) 43.75" (1112mm) Mantel (combustible or non- combustible) Combustible mantel columns (legs) must be placed to the side of the fireplace face. Non-combustible mantel columns do not have a minimum clearance. Base of the Fireplace Travis Industries 4140613 100-01376... -
Page 36: Steps For Finalizing The Installation
(AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC. Install the logs (see page 40). Replace the glass. Start the heater. Leak test all gas joints. Travis Industries 4140613 100-01376... -
Page 37: Air Shutter Adjustment
(this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4140613 100-01376... -
Page 38: Screen Removal
Remove the concealment cover. HINT FOR REPLACING THE SCREEN: Hold the screen at an angle and insert the bottom slots first. Then pivot the screen forward to engage the top hooks. Travis Industries 4140613 100-01376... -
Page 39: Glass Frame Removal
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. Travis Industries 4140613 100-01376... -
Page 40: Log Set Installation
When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set. Back Log Center Log Right Twig Left Log Center Left Twig Left Twig Center Twig Front Left Log Right Log Front Ember Chunk Travis Industries 4140613 100-01376... -
Page 41: Back Log
The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to the rear. Travis Industries 4140613 100-01376... -
Page 42: Front Left Log
Left Log The left log has a channel on the bottom. Place this channel over the grate. When in place, make sure the log is positioned so it does not block any burner holes. Travis Industries 4140613 100-01376... -
Page 43: Center Twig
(make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. Travis Industries 4140613 100-01376... -
Page 44: Left Twig
Make sure the twig is positioned so it does not cover any burner holes. Travis Industries 4140613... -
Page 45: Center Log
Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it rests on the back log as shown below. Travis Industries 4140613 100-01376... -
Page 46: Ember Installation
Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. Travis Industries 4140613 100-01376... -
Page 47: Lp Conversion Instructions
Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. The rear burner air shutter support will need to be removed to access the orifice. Remove the support and place it aside. Travis Industries 4140613 100-01376... - Page 48 Orifice Front Burner Orifice 15/16" Look here for the orifice identification Screw each LP orifice until orifice 23.8mm protrudes 15/16" (23.8mm) Front indicating full insertion (use Rear wrench to secure manifold when re-attaching orifice). Travis Industries 4140613 100-01376...
- Page 49 Figure 2 Figure 1 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. Travis Industries 4140613 100-01376...
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Page 50: Fireback Installation
- hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step "a". Place the floor firebacks in place. Travis Industries 4140613 100-01376... -
Page 51: Wiring Diagram
3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) Travis Industries 4140613 100-01376... -
Page 52: Index
LP Conversion Instructions ......47 Top Vent Configuration with Vertical Termination Mantel Requirements ........35 ..............30 Rear Vent Configuration with Horizontal Top Vent or Rear Vent Configuration ....9 Termination (no vertical rise) ......26 Vent Requirements .......... 21 Travis Industries 4140613 100-01376...
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