Pioneer Eclipse Express Power Glide Operator's Manual

Uhs battery burnisher

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O p e r a t o r ' s M a n u a l
UHS Battery Burnisher
Failure to read and understand this manual before
operating this machine or performing service on this
machine may result in injury to the operator or nearby
personnel or result in damage to the machine or
nearby property. Each operator must be trained in the
operation of this machine before being allowed to use
it. Contact Amano Pioneer Eclipse Customer Service
at 1-800-367-3550 or 1-336-372-8080 or an authorized
Amano Pioneer Eclipse Distributor to inquire about
training or to request a replacement manual.
La falta de leer y de entender este manual antes de
usar esta máquina o de realizar servicio en esta
máquina puede dar lugar a lesión al operador o al
personal próximo o a resultado en daño a la máquina
o propiedad próxima. Cada operador debe ser
entrenado en la operación de esta máquina antes de
ser permitido utilizarla. Ponerse en contacto con el
servicio de Amano Pioneer Eclipse 1-800-367-3550 o
1-336-372-8080 o un distribuidor autorizado por
Amano Pioneer Eclipse para investigar sobre el
entrenamiento o para solicitar un manual.
Manquer de lire et de comprendre ce manuel
d'utilisation avant l'utilisation de cette machine ou
avant faire de maintenance sur la machine peut être
résulter en blessure à l'opérateur ou au personnel
proche ou peut endommagé la machine ou la propriété
proche. Chaque utilisateur doit être entraîné dans
l'opération de cette polisseuse avant l'utilisation.
Veuillez contacter le service àpres-vente de Amano
Pioneer Eclipse à 1-800-367-3550 ou 1-336-372-8080
et/ou un distributeur de Amano Pioneer Eclipse pour
vous renseigner concernant l'entraînement ou pour
obtenir un autre manuel d'utilisation.

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Summary of Contents for Pioneer Eclipse Express Power Glide

  • Page 1 Chaque utilisateur doit être entraîné dans l'opération de cette polisseuse avant l'utilisation. Veuillez contacter le service àpres-vente de Amano Pioneer Eclipse à 1-800-367-3550 ou 1-336-372-8080 et/ou un distributeur de Amano Pioneer Eclipse pour vous renseigner concernant l'entraînement ou pour obtenir un autre manuel d'utilisation.
  • Page 3 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number Important Phone Numbers Medical Emergency...
  • Page 4: Table Of Contents

    Contents Machine Specifications............2 Storage..............11 Safety Precautions..............3 Operation on Inclines...........11 Operator Responsibility..........4 Post-Operation Check List........11 Operator-Ear Sound Pressure Level.....4 Lubrication of Rear Casters.........11 Hand-Arm Vibration..........4 Body Maintenance..........11 Machine Preparation............5 Plastic Cover Removal........12 Unpacking the Machine.........5 Battery Maintenance..........12 Connecting the Batteries........5 Static Drag Chain..........12 Installing Steel Skirt..........5 Repacking the Machine........12 Machine Operation.............6...
  • Page 5: Machine Specifications

    Machine Specifications - PowerGlide Express VOLTAGE: ..36 VOLT (3 - 12 VOLT BATTERIES) BATTERIES:......12 VOLT DEKA 228 AH BURNISHING RATE:.(28in) ± 23,000 ft /hr (2137 m /hr) (24in) ± 20,000 ft /hr (1858 m /hr) BURNISH WIDTH:........28 in (71 cm) 24 in (61 cm) BURNISH PAD:........28 in (71 cm) 24 in (61 cm)
  • Page 6: Safety Precautions

    Do not make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine.
  • Page 7: Operator Responsibility

    Indoor tests are conducted in a semi-anechoic or sound deadening room. This machine is designed and manufactured for burnishing indoor hard floor surfaces. Amano Pioneer Eclipse does The test surface is a single sheet of floor covering at not recommend use of this machine in any environment least 1m (3.3ft) wider and longer than the equipment...
  • Page 8: Machine Preparation

    3. Connect the batteries together as shown on the Machine Preparation battery connection diagram. Unpacking the Machine 4. DANGER! Incorrect connection of batteries can 1. Cut and remove black bands holding the box to the cause explosion and/or serious injury. Double pallet.
  • Page 9: Machine Operation

    Machine Operation Controls and Instruments Pad Pressure Key SW Fuse Gauge Deck Raise/Lower SW Burnish On/Off SW E-Stop Accelerator Pad Pressure Adjust...
  • Page 10: Drive Controls

    Drive Controls Multiple Display Indicator, MDI The accelerator moves in both directions, forward and back. Twist the handle grip forward for forward speed control and twist the handle grip back for reverse speed control. The accelerator is variable speed therefore the more you twist the handle grip, the faster the machine will The multi-function display indicates number of hours the machine has been operated.
  • Page 11: E-Stop Switch

    E-Stop Switch Pad Pressure Adjustment Lever The emergency stop switch is provided for added safety. The pad pressure adjustment Press the RED knob to stop all function of the burnisher lever adjusts the amount of and come to an immediate stop. To reset the emergency down pressure exerted on the stop switch pull up on the red knob.
  • Page 12: Onboard Battery Charger

    Battery Charger Controls: Onboard Battery Charger 1. Three-digit display + symbol (1), to view A=charging current, U=battery voltage, h=charging time, To charge the batteries, first drive the machine to a flat, C=charging ampere-hours (AH), E=energy used dry, well-ventilated area then turn the machine off. Check to charge (KWh) the water level in all the battery 2.
  • Page 13: How The Machine Works

    How the Machine Works Stopping and Turning Off Machine The Burnish components of the machine are: To stop the machine, release the accelerator and the machine will smoothly break to a stop and after 3 seconds Burnish pad holder the burnish motor will stop. When turning the machine off, turn off the burnish switch and then turn off the key switch.
  • Page 14: Dust Box Removal

    Dust Box Removal Operation on Inclines Monitor the dust box carefully and empty as needed. The CAUTION! When using the machine, go slowly on dust collection system will not operate effectively when the inclines. dust box is full. Under heavy burnishing conditions the dust box should be emptied every hour.
  • Page 15: Plastic Cover Removal

    Never add acid to the batteries, only distilled water. Plastic Cover Removal Always keep the battery caps on, except when adding water or taking hydrometer readings. The back panel has one screw knob in the center of Check the electrolyte level in each battery cell before and the back cover.
  • Page 16: Maintenance

    Maintenance *These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.
  • Page 17: Machine Troubleshooting

    Machine Troubleshooting No traction signal...
  • Page 18: Zapi Pm4Q Alarm Codes

    Alarm Codes ZAPI PM4Q *Given the following alarm codes, troubleshooting should only be done by Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting.
  • Page 19 Alarm Codes ZAPI PM4Q (continued)
  • Page 20: Motion Controls

    POWERGLIDE EXPRESS MOTION CONTROLS 081508 RF008000...
  • Page 21: Motion Controls

    POWERGLIDE EXPRESS MOTION CONTROLS Ref. Part # Description Qty. NB9745 SCREW, CAP, 5/16-18 X 3/4 NB9445 WASHER, STAR LOCK, #10 NB9302 SCREW, SET, 1/4-20 X 3/8, KNURL NB6111 WASHER, LOCK, 5/16 MX1025 SCREW, PAN HD, 10-24 X 3/4 NB3260 NUT, 5/16-18, NC NB054000 ROD, THREADED, 10-32 X 1.5”...
  • Page 22: Motor Cover/Dash Panels

    POWERGLIDE EXPRESS MOTOR COVER/DASH PANELS RF008100 02/06/07...
  • Page 23 120807 MOTOR COVER, POWERGLIDE EXPRESS PANEL, DASH, RIGHT, POWERGLIDE EXPRESS Ref. Part # Description Qty. PG010401 PANEL, DASH, RIGHT, PGX, PG005001 GRILL, MOTOR COVER, PAINTED POWERGLIDE, PAINTED PG012400 DECAL, DASH, POWERGLIDE MP237300 LATCH, DRAW, 4.16, W/REV. EXPRESS, RIGHT KEEPER MP236900 AMMETER, 0-150 AMPS NB007400 BOLT, PHILLIPS PAN HD, #8-32 X 1/2 3...
  • Page 24: Battery Cover

    POWERGLIDE EXPRESS BATTERY COVER RF007500 081508...
  • Page 25: Battery Cover

    BATTERY COVER Ref. Part # Description Qty. Ref. Part # Description Qty. 12 NB9267 WASHER, FLAT, 5/16 MP101800 HINGE, LH 13 NB6111 WASHER, LOCK, 5/16 PG008900 COVER, BATTERY, PGX, TRIMMED 1 14 NB3260 NUT, 5/16-18, NC PG012500 DECAL, BATTERY, POWERGLIDE EXPRESS 18 NB043600 SCREW, PAN HD, HI-LO, #8 x 3/8”...
  • Page 26: Deck And Skirt

    POWERGLIDE DECK AND SKIRT...
  • Page 27 24” PADHOLDER ASSEMBLY 28” PADHOLDER ASSEMBLY Ref. Part # Description Qty. Ref. Part # Description Qty. MP236600 PADHOLDER, 28” POWERGLIDE MP264400 PADHOLDER, 24” POWERGLIDE, COMPLETE COMPLETE 1.1 MP196300 RING, RELIEF, STRESS, LARGE, 1.1 MP196300 RING, RELIEF, STRESS, LARGE, PADHOLDER PADHOLDER 1.2 NB3275 NUT, LOCK, 1/4 1.2 NB3275...
  • Page 28: Shroud Assembly

    POWERGLIDE EXPRESS SHROUD ASSEMBLY 010209...
  • Page 29: Shroud Assembly

    SHROUD ASSEMBLY Ref. Part # Description Qty. Ref. Part # Description Qty. PG005600 LATCH, TILT, WELDMENT 25 PG005200 PLATE, MOTOR, POWERGLIDE, WELDMENT PG007400 SKIRT, STEEL, POWERGLIDE, 24”, ASM. 26 PG014000 COVER, MOTOR, PGX24 ASM. PG006200 SKIRT, STEEL, POWERGLIDE, PG014100 COVER, MOTOR, PGX28 ASM. 28”, ASM.
  • Page 30: Frame Assembly

    POWERGLIDE EXPRESS FRAME ASSEMBLY (1 OF 3) 010209...
  • Page 31 POWERGLIDE EXPRESS FRAME ASSEMBLY (1 OF 3) Ref. Part # Description Qty. 101 MP253600 TRANSAXLE, WIRING ASM. 102 PG001801 BRACKET, TRANSAXLE, POWERGLIDE, PAINTED 103 NB6042 SCREW, CAP, 3/8 X 1 104 NB3450 WASHER, FLAT, 3/8 105 NB3267 NUT, LOCK, 3/8 NC 106 MP144100 CASTER, 4”, SWIVEL, GREY, W/SEAL...
  • Page 32 POWERGLIDE EXPRESS FRAME ASSEMBLY (2 OF 3) 010209 RF007700...
  • Page 33 POWERGLIDE EXPRESS FRAME ASSEMBLY (2 OF 3) Ref. Part # Description Qty. Ref. Part # Description Qty. 200 PG013000 CABLE, BATT./CONNECTOR, 230 MP241000 BRACKET, LIFT, ACTUATOR, LEFT, 2AWG, PGX ASM. 201 NB048400 PIN, CLEVIS, 5/8 X 2 1/2 231 MP240900 BRACKET, ADJUSTMENT, PAD PRESSURE, ASM.
  • Page 34 POWERGLIDE EXPRESS FRAME ASSEMBLY (3 OF 3) 123108 RF007800...
  • Page 35: Frame Assembly

    POWERGLIDE EXPRESS FRAME ASSEMBLY (3 OF 3) Ref. Part # Description Qty. Ref. Part # Description Qty. 326 NB003200 BOLT, HEX, 1/4-20 X 5/8 300 MP112601 PANEL, ACCESS, PAINTED 327 NB3275 NUT, LOCK, 1/4 301 NB043600 SCREW, PAN HD, HI-LO, #8 X 3/8” 10 328 X 302 NB3260 NUT, 5/16-18, NC...
  • Page 36: Frame Assembly Manual Lift

    POWERGLIDE EXPRESS FRAME ASSEMBLY MANUAL LIFT 010209 RF011000...
  • Page 37: Frame Assembly Manual Lift

    POWERGLIDE EXPRESS FRAME ASSEMBLY MANUAL LIFT Ref. Part # Description Qty. Ref. Part # Description Qty. 230 MP241000 BRACKET, LIFT, ACTUATOR, LEFT, 200 PG013000 CABLE, BATT./CONNECTOR, ASM. 2AWG, PGX 231 MP240900 BRACKET, ADJUSTMENT, PAD 201 NB048400 PIN, CLEVIS, 5/8 X 2 1/2 PRESSURE, ASM.
  • Page 38: Wiring Schematic

    POWERGLIDE EXPRESS WIRING DIAGRAM 070208...
  • Page 39: Wiring Schematic Manual Lift

    POWERGLIDE EXPRESS WIRING DIAGRAM MANUAL LIFT 070208...
  • Page 40: Warranty

    The PowerGlide Express Battery Burnisher is CORPORATION: warranted to be free of defects in materials and 1) The obligation of Amano Pioneer Eclipse under this workmanship for a period of three (3) years from the warranty is limited to repairing or replacing, at its...
  • Page 41 © 2007 Amano Pioneer Eclipse Corporation P.O. Box 909 Sparta, NC 28675 1-336-372-8080 1-800-367-3550 www.pioneer-eclipse.com Article #: Serial #: DOM: Built in NC, USA...

Table of Contents