Related Manuals for Pioneer Eclipse PE400BU
Summary of Contents for Pioneer Eclipse PE400BU
- Page 1 Grou p A company of the Subtitle UHS Propane Burnisher Title PE400BU We help you shine.™...
- Page 3 NOTICE Proper maintenance is necessary with all propane powered floor machines. Following the scheduled maintenance procedures found in your operation manual will provide many years of uninterrupted service. In addition to the scheduled maintenance procedures listed it is recommended to have your machine serviced by certified service personnel every three months.
- Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.
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Page 5: Table Of Contents
Maintenance ..............13 Contents Oil Level Inspection..........13 Quick Reference Specifications.........1 Oil Change............13 Safety Precautions............2 Oil Filter Replacement........13 Refueling and Storage of Fuel Cylinders......4 Spark Plug Inspection and Replacement....14 Operator Responsibility............4 Air Filter Inspection and Replacement....14 Machine Preparation............5 Inspect Fuel Hose and Connections.....14 Unpacking the Machine.........5 Engine Dust Filter..........15 Filling the LP Cylinder..........5... -
Page 7: Quick Reference Specifications
- 21” White Lightning: PD010021 - 28” Blue Blend: PDBB06028 - 28” Natural Poly-Blend: PDNP02028 - 28” Thermal Thunder: PDTT01428 - 28” White Lightning: PD010028 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse: 1-336-372-8080... -
Page 8: Safety Precautions
Safety Precautions DO NOT operate the machine if the machine has loose parts. Anyone operating the machine should read the following carefully and be informed of potentially DANGER! Federal law and California State law prohibits dangerous operating conditions. Operators should be the following acts or the causing thereof: (1) the removal familiar with the location and use of all safety devices or rendering inoperative by any person other than for... - Page 9 WARNING! Machine vibration may cause tingling or before servicing machine. Use only replacement parts numbness in the fingers or hands. Gloves are supplied by Amano Pioneer Eclipse or an Amano Pioneer recommended to reduce machine vibration. If tingling or Eclipse Authorized Distributor or Service Center.
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Page 10: Refueling And Storage Of Fuel Cylinders
A copy of this publication is available through in burnishing wax coated hard floor surfaces. Amano the National Fire Protection Association (1-800-344-3555) Pioneer Eclipse does not recommend use of this machine or www.NFPA.org. in any environment other than an indoor environment. -
Page 11: Machine Preparation
Machine Preparation Connect the battery cables to the battery. NOTE: Connect the red cable to the (+) post and the black cable to the (-) post. Unpacking the Machine Check machine fluid levels (engine oil). See Maintenance section. The machine is shipped boxed on a wooden pallet. To Note: If machine was shipped by airfreight, add unpack machine: engine oil. -
Page 12: Controls And Instruments
Machine Components Controls and Instruments Engine Throttle Key Switch Hour Meter... -
Page 13: Engine Ignition Switch
Hour Meter / Tachometer Engine Ignition Switch The hour meter / tachometer records the number of hours This machine features a key switch ignition. the machine has been powered ON. The hour meter Start: Turn the key all the way clockwise or START to reading is used to mark recommended maintenance engage the engine starter motor. -
Page 14: Pad Change
Pad Change Fuses Close the valve on the propane cylinder, allow the The machine’s electrical circuit is protected by a fuse, engine to stop and turn the machine OFF. which stops the flow of current in the event of a circuit Remove the propane cylinder. -
Page 15: How The Machine Works
CAUTION! Always open service valve slowly to allow How the Machine Works pressure to equalize in hoses. Opening quickly may cause the flow check valve to engage, limiting fuel flow. This machine is a propane burnisher that has a pad driver that is belt driven directly from the engine crank shaft. -
Page 16: Starting The Machine
Starting the Machine It is recommended to start burnishing on the right side of the aisle, turn and come back down the aisle in the opposite direction, overlapping the previous path slightly. Check oil and fuel levels. Continue this pattern until the floor area to be burnished Check and clean engine dust filter. -
Page 17: Machine Troubleshooting
Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum. -
Page 18: Scheduled Maintenance Chart
Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician. -
Page 19: Maintenance
(A). oil level to the "FULL" mark. (SH or SJ SAE30 Oil) Install the new filter (Amano Pioneer Eclipse part Note: If the oil level is too high, remove the excess oil by # KA490657007) by turning it clockwise. -
Page 20: Spark Plug Inspection And Replacement
Install filters and replace cover. Note: If the spark plug electrodes are corroded or damaged, or if the insulator is cracked, replace the plug. Use Only Amano Pioneer Eclipse part # KA920702112. Inspect Fuel Hose and Connections Do not use any other spark plug! Measure the gap with a wire-type thickness Push machine to level surface. -
Page 21: Engine Dust Filter
Engine Dust Filter the pad holder does not have any damage proceed to step 9. WARNING! A damaged pad holder rotating at a high rate The engine dust filter should be cleaned each hour of speed may be an extreme hazard if it should come and after each use by shaking out the dust and apart. -
Page 22: Battery Maintenance
When battery replacement is Remove propane fuel cylinder when not in use necessary, use Amano Pioneer Eclipse part #: MP363200. and store it outside in a storage cage in accordance with NFPA Handbook 58 Push machine to level surface. -
Page 23: Machine Specifications
Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L) -
Page 25: Wiring Schematic
Wiring Schematic 082510... -
Page 26: Connections
Connections 92810... - Page 27 Connections Continued Ref. Part # Description Qty. Ref. Part # Description Qty. MP368300 HARNESS, WIRING, BASE MODEL NB9545 NUT, SPIN LOCK, 1/4-20 MP368400 HARNESS, WIRING, METER, HOUR, NB7282 CLAMP, HOSE, NO.38 27” SS2570 FUSE, 20 AMP, ATO MP368500 CABLE, BATTERY, NEG., 10” 92810...
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Page 28: Engine Assembly
Engine Assembly 021711... - Page 29 Engine Assembly Continued Ref. Part # Description Qty. KA110137049 ELEMENT, FILTER, AIR, FS481V KA110137046 PRECLEANER, AIR, FS481V KA490657007 FILTER, OIL, FS/FX481V KA920702112 PLUG, SPARK, NKG, BPR4ES NB2463 SCREW, SET, HEX SOCKET, 5/16-18 X 3/8 6A MP368700 MUFFLER, w/o SHIELD, FS/FX481V 1 6B MP365000 MUFFLER, w/o SHIELD, w/o CAT, FS/FX481V...
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Page 30: Deck Sub-Assembly
Deck Sub-Assembly 082510... - Page 31 Deck Sub-Assembly Parts List 21” Ref. Part # Description Qty. MP365500 DECK, 21”, BASE MDL, DETAILED MP107700 SPINDLE, W/6.75” PULLEY, ASM. MP197100 SHIM, CAMBER, 1/32” MP197000 SHIM, CAMBER, 1/16” NB011600 INSERT, 5/16-18, COMPRESSION TYPE NB6864 BOLT, HEX, 1/2” X 1 1/4”, NC NB9269 WASHER, FLAT, 7/16 MP012801...
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Page 32: Handle Sub-Assembly
Handle Sub-Assembly 082510... - Page 33 Handle Sub-Assembly Continued Ref. Part # Description Qty. MP366500 HANDLE, BASE, WELDMENT MP366800 HANDLE, TOP, BASE MDL., WELDMENT NB9460 BOLT, CARRIAGE, 3/8-16 X 4, ZINC 2 NB3450 WASHER, FLAT, 3/8” MX1080 WASHER, FLAT, 3/8” NB9470 NUT, ACORN, 3/8-16 UNC NB9310 NUT, LOCK, JAM, 3/8-16 MP366900 GRIP, HANDLE, 7/8”, BLK...
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Page 34: Main Assembly
Main Assembly 021711... - Page 35 Main Assembly Continued Ref. Part # Description Qty. NB6530 SCREW, CAP, HH, 1/4-20 X 1 MP105900 CYLINDER, STEEL, PAINTED (NOT SHOWN) NB064900 SCREW, #10 x 1/2”, TRUSS HD, PHIL.. MP368200 REGULATOR, BASE MDL, ASM. NB065100 BOLT, HEX, M8 x 25, GD 8.8, ZINC 6A MP041000 BELT, BX-56 (FOR 28”...
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Page 36: Regulator And Solenoid Assembly
Regulator and Solenoid Assembly 021711... - Page 37 Regulator and Solenoid Assembly Continued Regulator Ref. Part # Description Qty. MP245100 REGULATOR, BEAM, T60 MP017900 FUEL, ADJUSTMENT, ASSEMBLY MP317500 FUELOCK, 12 VOLT, ASM. MP367300 HOSE, FUEL, LP, 12”, ASM. MP4330 FITTING, 49 X 6, REG TO FUELOCK 1 MP4500 COUPLER, QUICK REGO, FEMALE 1 MP355200 FITTING, ELBOW, NYLON, 1/8 MNPT...
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Page 39: Small Off Road Engine Certification Warranty Form
Amano warranty Maintenance or repairs and must be provided without Pioneer Eclipse Corporation cannot deny warranty solely for the lack of charge to the owner. Such use will not reduce the warranty receipts or your failure to ensure the performance of all scheduled obligations of the manufacturer. -
Page 40: Warranty
2) Batteries warranted by battery manufacturer for (1) year. Call APEC for R/A number. 3) Valve train warranted by Amano Pioneer Eclipse for (1) year. You will need the Engine Serial Number, Machine Serial Number, 4) NINETY (90) DAY WARRANTY - For the model PE400BU. -
Page 41: Safety Awareness Form
Cautions: A. Allow only qualified, trained personnel to operate the machine. B. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. C. Always store fuel cylinders outside in a proper enclosure. D. Never vent a fuel cylinder inside. - Page 44 A company of the Grou p Subtitle Title Amano Pioneer Eclipse Corporation 1 Eclipse Rd PO Box 909 Sparta, North Carolina 28675 USA www.pioneer-eclipse.com +1-336-372-8080 1-800-367-3550 Fax 1-336-372-2913 © 2011 Amano Pioneer Eclipse Corporation We help you shine.™ LTO58700 shine on.
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