Ebs Driven Clutch Reassembly - Polaris 2008 sportsman 800efi Service Manual

6. Install left hand nut (C) and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension if
needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod and set
aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters. Discard
bushing.
Driven Clutch Bushing Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctite™ 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2) and install
assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and hand
tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut (C) from puller rod and set aside.
9. Remove installation tool and clutch sheave from puller.

EBS DRIVEN CLUTCH REASSEMBLY

1. Press a new bearing onto the output shaft using a press.
2. Install the shaft/bearing into the outer sheave.
CLUTCH SYSTEM
6.25
6