Polaris 2008 sportsman 800efi Service Manual page 109

42. Install the flywheel, washer, nut, and key. Torque flywheel
nut to specification.
65 ± 7 ft.lbs. (88 ± 9.50 Nm)
Flywheel Nut Torque
65 ± 7 ft.lbs. (88 ± 9.50 Nm)
43. Install stator housing with new o-rings. Torque the bolts to
specification and follow proper bolt torque sequence at the
beginning of this chapter.
Stator Housing Bolt Torque:
96 ± 3 in. lbs. (10.85 ± 0.35 Nm)
44. After the engine is completely assembled and ready for
installation, the engine must be properly primed with
Polaris 0W-40 Synthetic Oil (PN 2871281). Fill the oil
filter three-quarters full with Polaris 0W-40 Synthetic Oil
(PN 2871281). Let the oil soak into the filter for 8-10
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96 ± 3 in.lbs.
(10.85 ± 0.35 Nm)
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minutes. Install the filter onto the engine.
45. Remove primer plug from the engine. Install Oil System
Priming Adapter (PU-45778) into the oil plug hole. Push
3-5 oz. (approx.) of Polaris 0W-40 into the adapter or until
resistance is felt. Remove the adapter. Apply sealant to the
plug threads. Install the plug and torque to specification.
PU-45778
Primer Plug Torque
18 ± 2 ft.lbs. (24.4 ± 2.71 Nm)
CAUTION
After any reassembly or rebuild, the engine must be
primed using the Oil Priming Adapter (PU-45778)
and a 3/4-full oil filter before initial start-up. Follow
the steps in this section to properly prime the engine
and aid proper engine break in. Failure to perform
this procedure may cause internal engine damage
on initial start-up.
ENGINE
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3.53
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