Rear Gearcase Lubrication - 800 Efi - Polaris 2008 sportsman 800efi Service Manual

Rear Gearcase Lubrication - 800 EFI

The rear gearcase lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is level before proceeding and in PARK
• Check vent hose to be sure it is routed properly and
unobstructed
Specified Lubricant:
Premium Synthetic AGL Gearcase Fluid
Gearcase Capacity: 5.0 oz. (150 ml.)
Fill Plug Torque: 8-10 ft.lbs. (11-14 Nm)
Drain Plug Torque: 11 ft.lbs. (15 Nm)
To Check the Lubricant Level:
The rear gearcase lubricant level cannot be checked with a
dipstick. The gearcase must be drained and re-filled with the
proper amount of lubricant or be filled to the bottom of the fill
plug hole threads. Refer to procedures.
=
= T
To Change Gearcase Lubricant:
1. Remove gearcase drain plug (A) located on the bottom of
the gearcase and drain oil. (The drain plug is accessible
through the skid plate.) Catch and discard used oil
properly.
Drain Plug
2. Clean and reinstall drain plug (A) using a new sealing
washer (B). Torque to specification.
3. Remove fill plug. Inspect the o-ring and replace if
necessary.
4. Fill with the recommended fluid amount or to the bottom
of the fill plug hole threads. (See Illustration below).
Fill Plug
5. Install / torque fill plug and check for leaks.
MAINTENANCE
Drain Plug
2.13
2