Headlight Housing Replacement - Polaris 2008 sportsman 800efi Service Manual

4. Turn the headlight lamp socket counter-clockwise and
remove.
Turn Harness Assembly
Loosen
5. Carefully remove headlamp bulb from housing.
6. Remove the headlamp and replace with a new headlamp.
NOTE: Do not touch the lamp with bare fingers.
Hold the plastic part (1) of the lamp. Oil from your
skin leaves a residue, causing a hot spot that will
shorten the life of the lamp.
7. Install the new headlamp and harness assembly into the
headlight assembly. Turn the headlight harness clockwise
to secure the headlamp into place.

Headlight Housing Replacement

1. Remove three Phillips screws on the headlight pod.
2. Disconnect instrument cluster harness (A) and work light
switch (B).
A
Tighten
B
3. Unplug headlamp harness (C).
C
4. Remove O-Ring (D) from headlight pivot pins. (Both
Sides)
5. Pull the headlight housing up to release from the locking
tabs.
Pull Upward
6. Lift the adjusting knob up to remove from the locking tabs.
7. Carefully pull the assembly up and out of pod.
ELECTRICAL
D
l
10
10.27