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MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE DESIGNATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
TRANSMISSION I.D. LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE AND MACHINE SERIAL NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
PAINT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
2008 SPORTSMAN 800 EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
MODEL NUMBER: A08MN76AF, AL, AQ, AS, AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
2008 SPORTSMAN X2 700 EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL NUMBER: A08TN68AZ, AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
2008 SPORTSMAN TOURING 800 EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
MODEL NUMBER: A08DN76AF, AG, AH, AL, AL, AS / A08DN76FC, FH . . . . . . . . . . . 1.8
MISC. NUMBERS/CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
STANDARD TORQUE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13
GENERAL INFORMATION
GENERAL INFORMATION
CHAPTER 1
1
1.1
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Table of Contents
Troubleshooting
Need help?
Do you have a question about the 2008 sportsman 800efi and is the answer not in the manual?
Questions and answers
How to completely drain fuel system
To completely drain the fuel system on a Polaris 2008 Sportsman 800 EFI:
1. Treat the fuel system with Polaris Carbon Clean. If not using a fuel system additive, the fuel tank and fuel lines must be completely drained of gasoline.
2. Ensure the engine is cool before draining, as draining when hot can cause severe burns.
3. Relieve the fuel system pressure before starting any service, as the EFI components are under high pressure.
4. Do not overfill the tank and always leave room for fuel expansion.
5. Follow safety precautions: avoid open flames, sparks, or smoking near the fuel area.
This ensures the fuel system is safely and completely drained.
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