Polaris 2008 sportsman 800efi Service Manual page 23

Table 2-1: REQUIRED MAINTENANCE INTERVALS
ITEM
Front gearcase oil
(if equipped)
Middle gearcase
oil (if equipped)
Rear gearcase oil
(if equipped)
Transmission Oil
Engine breather
, E filter (if
equipped)
Engine oil change
, E
(break-in)
General
lubrication
Shift Linkage
Steering
Front Suspension
Rear Suspension
Throttle Cable/
, E
ETC Switch
E Air intake ducts
Drive belt
Cooling system
(if applicable)
Engine Oil
, E
Change
, E Oil filter change
Oil tank vent hose
, E
(if applicable)
, E Valve Clearance
= Perform these procedures more often for vehicles subjected to severe use.
E = Emission Control System Service (California)
= Have an authorized Polaris Dealer perform these services.
M I
AINTENANCE NTERVAL
Hours Calendar
25 H Monthly 155 (250)
25 H Monthly 155 (250)
25 H Monthly 155 (250)
25 H Monthly 155 (250)
25 H Monthly 155 (250)
25 H 1 M 155 (250)
50 H 3 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
50 H 6 M 310 (500)
100 H 6 M 620 (1000)
100 H 6 M 620 (1000)
100 H 12 M 620 (1000)
100 H 12 M 620 (1000)
Miles (KM)
Inspect level; change yearly
Inspect level; change yearly
Inspect level; change yearly
Inspect level; change yearly
Inspect; replace if necessary
Perform a break-in oil change at one month
Lubricate all fittings, pivots, cables, etc.
Inspect, lubricate, adjust
Lubricate
Lubricate
Lubricate
Inspect; adjust; lubricate; replace if necessary
Inspect ducts for proper sealing/air leaks
Inspect; adjust; replace as needed
Inspect coolant strength seasonally; pressure test
system yearly
Perform a break-in oil change at 25 hours/one month
Replace with oil change
Inspect routing, condition
Inspect;
MAINTENANCE
R
EMARKS
2
2.5