Cornelius ED 300 BC Installation Manual
Ice/beverage dispenser
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- Installation manual (25 pages) ,
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Installation Manual
ICE/BEVERAGE DISPENSER
Model: ED 300 BC
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 92166INS
March 25, 2004
Revised: September 20, 2006
Revision: C
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
©
IMI CORNELIUS INC; 2004
IMI CORNELIUS INC
www.cornelius.com
PRINTED IN U.S.A
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Table of Contents
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Summary of Contents for Cornelius ED 300 BC
- Page 1 IMI CORNELIUS INC www.cornelius.com Installation Manual ICE/BEVERAGE DISPENSER Model: ED 300 BC IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979;...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY PRECAUTIONS ..............DESCRIPTION . -
Page 3: Safety Precautions
SAFETY PRECAUTIONS Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rota- tion occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. -
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. LEG OPTION, Kit P/N 08017 Note: Before installing legs, the plastic plugs (6) in the base threaded holes must be removed. Unpack the six (6) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it. -
Page 5: Figure 1. Drip Tray Drain Hook-Up
REAR VIEW OF DRIP TRAY SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB x 3/4 MPT DRAIN LINE 1” I.D PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 1. DRIP TRAY DRAIN HOOK–UP 92166INS... -
Page 6: Gate Restrictor Plate
GATE RESTRICTOR PLATE Disconnect power to dispenser before installing, removing or CAUTION: adjusting restrictor. FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown in Figure 2 to reduce or increase with large containers the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. -
Page 7: Figure 4. Mounting Template (-Bc Models)
7/16 (6) PLACES 44 3/8 40 3/4 1 13/16 20 3/8 2 9/16 4 1/2 1 5/16 16 1/8 OPENING 18 5/8 21 1/4 23 1/16 29 3/4 31 1/2 Z MODEL REMOVABLE RECOMMENDED COUNTER OPENING SIZE SINK 12” X 15” FOR UTILITIES AND BEVERAGE TUBING. -
Page 8: Removal And Replacement Of Agitators
REMOVAL AND REPLACEMENT OF AGITATORS RIGHT HAND AGITATOR LEFT HAND WITH HOLE IN UPRIGHT AGITATOR O–RING COUNTERCLOCKWISE CLOCKWISE ROTATION ROTATION FRONT (VALVE SIDE) VIEW FROM TOP OF DISPENSER FIGURE 5. AGITATORS REMOVAL AND REPLACEMENT To Remove Agitators For Cleaning (see Figure 5) 1. -
Page 9: Figure 6. Flow Diagram (-Bc Models With Eight Beverage Faucets)
FLAVOR MODULE OPTION FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 6. FLOW DIAGRAM (–BC MODELS WITH EIGHT BEVERAGE FAUCETS) 92166INS... -
Page 10: Figure 7. Flow Diagram (-Bc Models With Ten Beverage Faucets)
FLAVOR MODULE OPTION FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 7. FLOW DIAGRAM (–BC MODELS WITH TEN BEVERAGE FAUCETS) 92166INS... -
Page 11: Figure 8. Flow Diagram (-Bc Models With Twelve Beverage Faucets)
FLAVOR MODULE OPTION FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 8. FLOW DIAGRAM (–BC MODELS WITH TWELVE BEVERAGE FAUCETS) 92166INS... -
Page 12: Figure 9. Flow Diagram (-B Models With Twelve Beverage Faucets)
FLAVOR MODULE OPTION FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 9. FLOW DIAGRAM (–B MODELS WITH TWELVE BEVERAGE FAUCETS) 92166INS... -
Page 13: Troubleshooting
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the... -
Page 14: Beverage Not Sweet Enough
Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. Empty syrup tank. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT–IN Unit standing with no ice in hopper – no ice in COLD PLATE). cold plate cabinet. AGITATORS TURN IN OPPOSITE DIRECTIONS This is normal and is necessary for uniform ice agitation. -
Page 15: Figure 10. Wiring Diagram (120 V Models)
FLAVOR SOLENOIDS FLAVOR SOLENOIDS FIGURE 10. WIRING DIAGRAM (120 V MODELS) 92166INS... -
Page 16: Figure 11. Schematic (120 V Models)
TIMER RECTIFIER MOTOR HEATER AGITATOR MOTOR N.O.1 VEND SWITCH N.C.1 CAPACITOR GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL FLAVOR VLVS OPTIONAL BEVERAGE VALVES KEYPAD BOARD SOLENOIDS BEVERAGE PANEL MOTOR HEATER AGITATOR MOTOR N.O.2 VEND SWITCH N.C.2 CAPACITOR GATE... -
Page 17: Figure 12. Wiring Diagram (220/240 V Models)
FLAVOR SOLENOIDS FLAVOR SOLENOIDS FIGURE 12. WIRING DIAGRAM (220/240 V MODELS) 92166INS... -
Page 18: Figure 13. Schematic (220/240 V Models)
LINE FILTER E–BOX GD. MOTOR HEATER MOTOR HEATER TIMER RECTIFIER GATE POWER SOLENOID PUSH BUTTON SWITCH N.C1 VEND SWITCH N.O1 AGITATOR MOTOR OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEV. TRANSFORMER BEVERAGE KEYLOCK SWITCH OPTIONAL FLAVOR VLVS KEYPAD SOLENOIDS BEV. FAUCETS BOARD GATE SOLENOID... -
Page 19: Figure 14. Flow Diagram (-B Models With Twelve Beverage Faucets)
FLAVOR MODULE OPTION FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 14. FLOW DIAGRAM (–B MODELS WITH TWELVE BEVERAGE FAUCETS) 92166INS... -
Page 20: Warranty
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and work- manship under normal use and service. For a copy of the warranty applicable to your Cornelius prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. - Page 22 IMI CORNELIUS INC. 92166INS...