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Operators Manual
Manual provides
Installation, Operation, and Maintenance Instructions
Models : KVE (SJ-SK) KVC (SJ-SK), KVW (SJ-SK),
KVR, KVO, KVL and KVM
SWR / EO / DW / CH
SWS / SBS / SIR5

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Summary of Contents for Halton KVE (SJ-SK)

  • Page 1 Operators Manual Manual provides Installation, Operation, and Maintenance Instructions Models : KVE (SJ-SK) KVC (SJ-SK), KVW (SJ-SK), KVR, KVO, KVL and KVM SWR / EO / DW / CH SWS / SBS / SIR5...
  • Page 2: General Description

    The owner and/or operator should be instructed in the proper operation, care and maintenance of the system. If questions or complications should arise during the installation of the Halton hood (s) that cannot be solved using the instructions provided please contact the Halton office at 1-800-442-5866, or (1-800-4-HALTON).
  • Page 3: Installation Instructions

    18-22. ® If Closure Panels are supplied by Halton (see pg. 8) for details on the installation. For multiple hoods end to end, or back to back (see pg. 7) for Installation of Splice Strips and U-Channels.
  • Page 4: Operation Of System

    After installation is complete, it will be necessary to check and balance the airflows. On the Capture Jet ® line of hoods, Halton supplies T.A.B. (testing and balancing) ports for measuring the pressure drop. These ports are located on the inside of the canopy on each plenum. (Exhaust and Capture Jet ®...
  • Page 5 Screw through top of flange to wall. *( screw head will not interfere with hood) Screw backsplash to wall or attach with adhesive. Halton canopy hoods should be installed from 78” min.- 84” max. above the Flat Sheet Backsplash Assembly finished floor.
  • Page 6 Typical Hood Installation Details *Optional Unistrut / Turn Buckle Detail Hanger Bracket / Turn Buckle Detail - Welded to top of hood. 18 ga. material All Thread (By Others) Hang the hood using 1/2” threaded rods by attaching the rods to the hood through the hanger brackets (as shown) which are welded to the top of the hood, using the turnbuckles will make final adjustments easier.
  • Page 7: Exhaust Duct

    Recommended Exhaust Duct Installation Details Exhaust Duct Options Available Supply Exhaust Duct Duct per code Supply Duct Supply Duct may be attached to supply collar with sheet metal screws or pop rivets and sealed with duct tape. Screws or Rivets are not to interfere with the operation of the fire damper (if equipped).
  • Page 8 Splice Strip / U-Channel Assemblies Hoods shown back to back Fig. 1 Fig. 1 Splice Strip U-Channel Installation Notes: U-Channel: For hood models that are placed back to back (as shown in Fig. 1): Slide the U-Channel A up over the back of the hood systems, and secure with sheet metal screws.
  • Page 9 2) Hammer clips “C” over the two vertical flanges. 3) Attach panels “B” to wall using appropriate hardware “D”. 4) Slide front panel “A” into place. 5) Attach panels “A” and “B” together using hardware “E” *(Hardware not provided by Halton)
  • Page 10 Exhaust Fire Damper Assembly Optional in Models : SWR / SWS / SIR5 / DW / KVE / KVC / KVW 1. Remove grease filters. 2. Uncoil Stainless Steel cable attached at clip (A) 3. Thread end of cable from eyebolt at clip (A) going through eyebolt at clip (B), then thread through eyebolt at clip (C).
  • Page 11 Supply Fire Damper Assembly Optional in Models: SWR / SWS / SIR5 1. It is important that damper is set in open position before installing supply duct. 2. Hold damper in maximum open position, fasten “S” hook at end of stainless steel cable onto the hole located in the middle of the supply fire damper flange, closing ends of the “S”...
  • Page 12 Standard Switch Panel Wiring *(For Hoods not equipped with Capture Jet ® ---- ---- ---- ---- ----- By Electrician ------------------------------ By Halton - #5 Wires Numbered as shown in junction box.
  • Page 13 5 AMP Speed Controller wired on top of hood or located in the Control Panel Models KVE, KVC, KVR and KVW are equipped with an Integrated Capture Jet ® package, as shown above. Typical Wiring of Capture Jet ® w/ Halton supplied Switch Panel...
  • Page 14 T.A.B.™ - Testing and Balancing Ports Exhaust T.A.B. Readings vs. Airflow Capture Jet T.A.B. Port Readings ® 0.35 0.30 Hood Model Design T.A.B. (inches WC) KVE/KVC 0.25 0.25 0.25 0.20 0.25 0.15 0.29 0.10 0.05 This example shows how to determine the correct T.A.B. 0.00 port reading for the exhaust hoods.
  • Page 15 The AccuFlow by Halton is a Bluetooth equipped device intended to monitor the exhaust airflow rate of Halton Capture Jet hoods and alarm kitchen staff if the hood is above or below design. The device (shown below in Photo 1) has two taps (Photo 2) that are connected to the exhaust hood to monitor the differential pressure between ambient air and the exhaust plenum;...
  • Page 16 Programmed values include: Design Airflow, High Airflow Delta, Low Airflow Delta and K-Factor. Design Airflow is determined using the Halton HELP software and the Low and High Airflow Delta are defined as +/- ten percent of design airflow. K-Factors have been determined by Halton Research and Development personnel.
  • Page 17 Troubleshooting AccuFlow Problem Probable Cause Solution No lights Illuminated on Loose or improper electrical - Verify or reconnect electrical AccuFlow device connections connections -Not reaching design airflow -Increase fan speed -Reconnect Low airflow alarm -Plastic tubing disconnected from Accuflow device or TAB port -Replace tubing -Broken plastic tubing...
  • Page 18 KSA Filter Removal with Model KFR S.S. Coupling S.S. Pipe 16 ga. S.S. Bracket To assemble the KFR filter remover: Screw together stainless steel pipe, coupling, and bracket and tighten all joints. (as shown in above picture) Filter Installation and Removal To remove filter: Insert bracket into the inside KSA filter slots, and lift upward until filter slides out of plenum.
  • Page 19 Round / Oval Style Hood Systems Model KVR & KVO 3D Plan view of round KVR 3D Plan view of oval KVR Model KVR Round and Oval hoods can be shipped in pieces for field assembly. If pieces are shipped loose, parts will be marked for easy assembly, and an Operation and Installation, and Maintenance manual will be provided.
  • Page 20 Model EO Typical Installation UL listed upblast fan for restaurant cooking appliances 16 ga. duct all welded per code Filters Incandescent 78”-84” A.F.F. Lights Standard **(Verify with Authority in project location for min. hanging height) Model DW Exhaust Air Incandescent Lights KSA Filters...
  • Page 21 Model CH Typical Installation 78”-84” A.F.F. Standard **(Verify with Authority in project location for hanging height requirements). CH w/ 2 baffles - option Baffles Perimeter Gutter **Available with and without baffles S.S. Drain...
  • Page 22 Model KVE Typical Installation UL listed upblast fan for restaurant cooking appliances 40 “ min. 16 ga. duct work all welded per code **Incandescent or Optional Capture Jet Fluorescent lighting ® intake location available. **(standard top mounted Capture Jet intake) ®...
  • Page 23 Model KVC Typical Installation 120” min. 40” min. Filtered MUA unit on the roof 16 ga. duct work all welded per code Stainless Steel KSA filters Make-up airflow Capture Jet ® 78” - 84” A.F.F. 78” Std. **(Verify with Authority in project location for min.
  • Page 24 KVL Typical Installation UL listed upblast fan for restaurant cooking appliances 40” min. 16 ga. duct work all welded per code Capture Jet ® Capture Jet ® **(Verify with Authority in project location for min. Stainless hanging height) Steel KSA filters 58”...
  • Page 25 KVM Typical Installation UL listed upblast fan for restaurant cooking appliances 40” min. 16 ga. duct work all welded per code Capture Jet ® Stainless Steel KSA filters Side Skirt Install * NOTE: Side Skirts are shipped separately and must be attached permanently in the field.
  • Page 26 Model KVW Typical Installation See page (22) for supply options UL listed upblast fan for restaurant cooking appliances 40” min. Integrated Capture Jet ® location 78” - 84” A.F.F. (78” Std.) **(Verify with Authority in project location for min. hanging height) Side view of typical install Exhaust Air Incandescent...
  • Page 27 Model KVW Typical Installation Exhaust Air (W/ 1 Perf Plenum) Supply Air Incandescent lighting Integrated Capture Jet ® T.A.B. Ports S.S. Perf (Low Velocity) KSA filters Capture Jet ® (W / 2 Perf Plenum) Exhaust Air Supply Air Supply Air Incandescent Integrated lighting...
  • Page 28 DOES MANUFACTURER MAKE ANY WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO PRODUCTS SOLD BY MANUFACTURER OR AS TO THE USE THEREOF . Continuous product improvement is a Halton policy, therefore specifications and design are subject to change without notice. Halton Company Halton Indoor Climate Systems, Ltd.