Related Manuals for Halton KVE-WW
Summary of Contents for Halton KVE-WW
- Page 1 Operators Manual Operation, Maintenance and Service Capture Jet Hoods with Water Wash ® Model: KVE-WW, KVC-WW...
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Page 2: General Description
The owner and/or operator should be instructed in the proper operation, care and maintenance of the system. If questions or complications should arise during the installation of the Halton hood (s) that cannot be solved using the instructions provided please contact the Halton office. Halton Company, USA 1-800-442-5866, or Halton Indoor Climate Systems, Canada 1-800-565-2981. -
Page 3: Installation Instructions
15 and 16. ® 5. If Closure Panels are supplied by Halton (see pg. 9) for details on the installation. 6. For multiple hoods end to end, or back to back (see pg. 8) for Installation of Splice Strips and U-Channels. -
Page 4: Operation Of System
1. After installation is complete, it will be necessary to check and balance the airflows. On the Capture Jet ® line of hoods, Halton supplies T.A.B. (testing and balancing) ports for measuring the pressure drop. These ports are located on the inside of the canopy on each plenum. (Exhaust and Capture Jet ®... - Page 5 *( screw head will not interfere with hood) Screw backsplash to wall or attach with adhesive. Halton canopy hoods should be installed from 78” min.- 84” max. Flat Sheet Backsplash Assembly above the finished floor. Capture Jet Water Wash ®...
- Page 6 Typical Hood Installation Details *Optional Unistrut / Turn Buckle Detail Hanger Bracket / Turn Buckle Detail - Welded to top of hood. 18 ga. material All Thread (By Others) Hang the hood using 1/2” threaded rods by attaching the rods to the hood through the hanger brackets (as shown) which are welded to the top of the hood, using the turnbuckles will make final adjustments easier.
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Page 7: Exhaust Duct
Recommended Exhaust Duct Installation Details Exhaust Duct Options Available Supply Exhaust Duct Duct per code Supply Duct Supply Duct may be attached to supply collar with sheet metal screws or pop rivets and sealed with duct tape. Screws or Rivets are not to interfere with the operation of the fire damper (if equipped). - Page 8 Splice Strip / U-Channel Assemblies Hoods shown back to back Fig. 1 Splice Strip U-Channel Installation Notes: U-Channel: For hood models that are placed back to back (as shown in Fig. 1): Slide the U-Channel A up over the back of the hood systems, and secure with sheet metal screws.
- Page 9 2) Hammer clips “C” over the two vertical flanges. 3) Attach panels “B” to wall using appropriate hardware “D”. 4) Slide front panel “A” into place. 5) Attach panels “A” and “B” together using hardware “E” *(Hardware not provided by Halton) Capture Jet Water Wash ®...
- Page 10 Exhaust Fire Damper Assembly Optional in Models : KVE / KVC 1. Remove grease filters. 2. Uncoil Stainless Steel cable attached at clip (A) 3. Thread end of cable from eyebolt at clip (A) going through eyebolt at clip (B), then thread through eyebolt at clip (C).
- Page 11 Standard Switch Panel Wiring *(For Hoods not equipped with Capture Jet) ---- ---- ---- ---- ----- By Electrician ------------------------------ By Halton - #5 Wires Numbered as shown in junction box. Capture Jet Water Wash ® Operation & Maintenance & Service Manual...
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Page 12: Capture Jet
Control Panel Models KVE, KVC are equipped with an Integrated Capture Jet fan package, as shown above. Typical Wiring of Capture Jet ® w/ Halton supplied Switch Panel Capture Jet Water Wash ® Operation & Maintenance & Service Manual... - Page 13 T.A.B.™ - Testing and Balancing Ports Exhaust T.A.B. Readings vs. Airflow Capture Jet T.A.B. Port Readings ® 0.35 0.30 Hood Model Design T.A.B. (inches WC) KVE/KVC 0.20 0.25 0.20 0.15 0.10 0.05 This example shows how to determine the correct T.A.B. 0.00 port reading for the exhaust hoods.
- Page 14 The AccuFlow by Halton is a Bluetooth equipped device intended to monitor the exhaust airflow rate of Halton Capture Jet hoods and alarm kitchen staff if the hood is above or below design. The device (shown below in Photo 1) has two taps (Photo 2) that are connected to the exhaust hood to monitor the differential pressure between ambient air and the exhaust plenum;...
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Page 15: Operation
Programmed values include: Design Airflow, High Airflow Delta, Low Airflow Delta and K-Factor. Design Airflow is determined using the Halton HELP software and the Low and High Airflow Delta are defined as +/- ten percent of design airflow. K-Factors have been determined by Halton Research and Development personnel. - Page 16 Troubleshooting AccuFlow Problem Probable Cause Solution No lights Illuminated on Loose or improper electrical - Verify or reconnect electrical AccuFlow device connections connections -Not reaching design airflow -Increase fan speed -Reconnect Low airflow alarm -Plastic tubing disconnected from Accuflow device or TAB port -Replace tubing -Broken plastic tubing...
- Page 17 KSA Filter Removal with Model KFR S.S. Coupling S.S. Pipe 16 ga. S.S. Bracket To assemble the KFR filter remover: Screw together stainless steel pipe, coupling, and bracket and tighten all joints. (as shown in above picture) Filter Installation and Removal To remove filter: Insert bracket into the inside KSA filter slots, and lift upward until filter slides out of plenum.
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Page 18: Typical Installation
Model KVE-WW Typical Installation UL listed upblast fan for restaurant cooking appliances 40 “ min. 16 ga. duct work all welded per code **Incandescent or Standard Capture Jet Fluorescent lighting ® intake location available. **(optional top mounted Capture Jet intake also... - Page 19 Model KVC-WW Typical Installation 120” min. 40” min. Filtered MUA unit on the roof 16 ga. duct work all welded per code Stainless Steel KSA filters Make-up airflow Capture Jet ® 78” - 84” A.F.F. 78” Std. **(Verify with Authority in project location for min.
- Page 20 Features • 120V, single phase, 60 Hz. • Microprocessor based, versatile, user friendly and easy in the field programmable. • One control panel required per exhaust fan regardless on number of Water Wash hoods, but it can drive multiple fans if required. •...
- Page 21 CONTROL PANEL COMPONENT FUNCTIONS Water Shut Off Valves: There are two water shut off valves on both the hot and cold water lines, so that the components in both hot and cold water lines can be isolated for easy removal. Pressure Reducing Valves: These valves are located in the hot and cold water lines to reduce the operating pressure to 25 PSI (172 kPa).
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Page 22: Control Panel Operation
CONTROL PANEL OPERATION The Water Wash control panel is designed to operate Halton Water Wash hoods. If an alarm goes off on the panel it indicates then there is a problem. To silence the alarm, press the “MUTE” button; however, the indicator lamps will remain lit. - Page 23 CONTROL PANEL - INPUT - OUTPUT DESCRIPTION Fire Switch – Normally Open contract of fire relay in any fire suppression system (for example Ansul) switch connected to terminals 8 and 10 • When switch is closed, gives signal to control panel and notifies that system is on fire. •...
- Page 24 FRONT PANEL APPEARANCE There are two indicator lights located at the top of the panel: • Green light –“System OK” indicates when system is in normal operating mode and no alarms are occurring. • Red light –“Alarm” indicates when there is a failure appearing in the system •...
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Page 25: Off Mode
OPERATING MODES - SEQUENCE OF OPERATION OFF MODE • The unit displays WASH DONE STAND BY • All outputs are off • Indicator light “System OK” is lit. System is ready to be started again. • Statistics can be consulted/cleared using appropriate keys RUN MODE •... -
Page 26: Factory Default Values
VIEWING/CLEARING STATISTICS • Statistic can be cleared by pressing the Mute key while pressing the statistic key. • Wash time can be changed easily by a simple procedure 1. Press “WASH TIME SETTING” button on the electronic text display. Currently set value in minutes is displayed. -
Page 27: Field Wiring Diagram
FIELD WIRING DIAGRAM Capture Jet Water Wash ® Operation & Maintenance & Service Manual... -
Page 28: Electrical Wiring/Connections
ELECTRICAL WIRING/CONNECTIONS Two electrical wiring diagrams are shown below: 1) Control Panel electrical wiring diagram 2) Field wiring diagram 120 VAC, 60 Hz UNINTERRUPTED FIELD WIRING BY OTHERS POWER SUPPLY FIRE RELAY 120V L1AC CPU 224 SIEMENS S7-200 TD-200 HC5-25-EFO-S WIRING DIAGRAM Capture Jet Water Wash ®... -
Page 29: Troubleshooting Guide
TROUBLE SHOOTING GUIDE INOPERATIVE PROBLEM CAUSE SOLUTION - Verify field wiring for proper Exhaust fan will not function Field Wiring Breaker or connections Burned Contactor - Check fuse at control panel - Change Contactor - Plunger Stuck Solenoid will not function - Change Solenoid - Coil Burned Capture Jet... - Page 30 HALTON LIMITED WARRANTY Halton (“Manufacturer”). Warrants only to its direct purchasers and to no others, that all products manufactured by the Manufacturer shall be free from defect in materials and workmanship for a period of twelve (12) months from the date of the original installation and start-up or eighteen (18) months from date of shipment, whichever occurs first.