Schwank ecoSchwank-X 6 - IL-X 25 Installation & Owner's Manual

Schwank ecoSchwank-X 6 - IL-X 25 Installation & Owner's Manual

Gas-fired luminous (high intensity) infrared heaters

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ecoSchwank-X
Gas-Fired Luminous (High Intensity) Infrared Heaters
INSTALLATION / OWNER'S MANUAL
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service techni-
cian. Failure to comply could result in personal injury, death, fire and/or property
damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
IF YOU SMELL GAS:






FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas. Use kit
available from manufacturer.
See page 14. Follow all lo-
cal and national codes.
Improper installation, adjustment, alteration, service or
WARNING
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
Not approved for use in any residential application.
Extinguish any open flame
Do not attempt to light this or any other appliance
Don't touch any electrical switch, or telephone
Immediately leave the area and call your gas supplier from a neighbor's
phone
Follow any and all instruction from your gas supplier
If your gas supplier is not available, call the fire department
INSTALLER: PRESENT THIS MANUAL
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
TO THE END USER.
(located on heater rating label)
IL-X
ECO-X / IL-X Manual
IM100117
RD: NOV 2009
RL: 05A - BA

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Summary of Contents for Schwank ecoSchwank-X 6 - IL-X 25

  • Page 1 ecoSchwank-X IL-X Gas-Fired Luminous (High Intensity) Infrared Heaters INSTALLATION / OWNER’S MANUAL Improper installation, adjustment, alteration, service or WARNING maintenance can cause property damage, injury or death. Read the installation and operating and maintenance instruc- tions thoroughly before installing or servicing this equipment. Not approved for use in any residential application.
  • Page 2 The Manufacturer. Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group Schwank and InfraSave brands 5285 Bradco Boulevard Mississauga, Ontario,L4W 2A6 PO Box 988, 2 Schwank Way Waynesboro, Georgia 30830 Customer & Technical Services Phone: 877-446-3727 Fax: 866-361-0523 e-mail: csr@schwankgroup.com www.schwankgroup.com...
  • Page 3: Table Of Contents

    ecoSchwank-X & IL-X GAS FIRED LUMINOUS INFRA-RED HEATERS TABLE OF CONTENTS TOPIC ..PAGE TOPIC ……...PAGE 9. GAS SUPPLY & PIPING ........14 IMPORTANT INFORMATION - READ FIRST APPLICATION ..........4 GAS CONVERSION ........14 HEATER EXPANSION ......... 5 10 ELECTRICAL & THERMOSTAT ...... 15 GAS CONNECTION .......
  • Page 4: Application

    IMPORTANT Installer: Present this manual to the end user. Acquaint the end user with Important Information: Cover & pages 4 to 8. END USER: In particular you must be aware of ‘Clearances to Combustible’ re- quirements and the limitations of stacking or placing material near the heaters. Make your safety personnel and staff aware of this information.
  • Page 5: Heater Expansion

    WARNING Heater Expansion It is a normal condition that during heat-up and cool-down a radiant heater will expand and contract. Allowances for heater expansion must be made in the gas connection and heater suspension. Im- proper installation, alteration, or adjustment can result in property damage, injury or death.
  • Page 6: Clearance To Combustibles

    WARNING Clearance to Combustibles Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire or explosion and result in property damage, injury or death. Do not use, store or locate flamma- ble or explosive objects, liquids or vapors in proximity of the heater. The clearance to combustible material represents the minimum dis- tance that must be maintained between the outer heater surface and a nearby surface.
  • Page 7: Clearances Figure & Table

    < C > < S > < A > < E > Inches [cm] Inches [cm] Inches [cm] Inches [cm] ecoSchwank-X 6 - IL-X 25 60" [152] 27” [69] 24" [61] 24" [61] ecoSchwank-X 10 - IL-X 37 60" [152] 27” [69] 24"...
  • Page 8: Stacking Height Sign New

    The clearance to combustible materials represents the minimum distance that must be main- tained between the heater and a nearby surface. The stated clearance to combustibles represents a surface temperature of 90F° (50C°) above room temperature. It is the installer’s responsibility to ensure that building materials with a low heat toler- ance which may degrade at lower temperatures are protected to prevent degradation.
  • Page 9: General Application

    1. GENERAL APPLICATION A gas-fired radiant heater may be installed for heating of commercial / industrial non-residential spaces. It is beyond the scope of these instructions to consider all conditions that may be en- countered. Installation must conform with all local building codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the U.S.A.
  • Page 10: Installation In Commercial Garages

    INSTALLATION IN COMMERCIAL GARAGES AND PARKING STRUCTURES Luminous (high intensity) radiant heaters are suitable for use in commercial garages when in- stalled in accordance with the latest edition of the Standard for Parking Structures, ANSI/NFPA 88A, or the Standard for Repair Garages, ANSI/NFPA No. 88B, or the Canadian Natural Gas and Propane Installation Code, B149.1.
  • Page 11: Mounting Clearances

    6. MOUNTING CLEARANCES This heater must be mounted with at least the minimum clearances between the heater and combustibles as shown in FIG-1, TABLE 1, Page 7. The clearances to combustible material represent a surface temperature of 90 F° (50 C°) above ambient. It is the installer’s responsibil- ity to ensure that building materials with a low heat tolerance which may degrade at lower tem- peratures are protected to prevent degradation.
  • Page 12 MODEL FLOOR HEATERS ROWS < X > < Y > < Z > ecoSchwank-X 6 - IL-X 25 12’ (366 cm) 18' (550 cm) 25' (760 cm) ecoSchwank-X 10 - IL-X 37 15' (460 cm) 22' (675 cm) 30' (910 cm)
  • Page 13: Ventilation

    The exhauster should be as centrally located as practicable in the zone of heaters. Schwank recommends a maximum 6:1 ratio of the horizontal distance be- tween the exhauster and the furthest heater in a zone, to the height the heaters are mounted above the floor .
  • Page 14: Gas Supply Piping

    C. It is recommended to install an approved flexible connector between the heater and gas piping - available as option from Schwank or from your local supplier. D. A drip-leg prior to the inlet connection to the heater must be provided in the gas line.
  • Page 15: Electrical & Thermostat

    GAS SUPPLY PRESSURE: The maximum supply pressure must be limited to 14 inches w.c. (0.51 psi). If the line pressure is above 14 inches w.c. then a separate pressure reducing regu- lator must be used - follow all codes. The minimum pressure at the inlet to the heater regulator must be equal to or greater than 6.0 inches w.c.
  • Page 16: Installation

    11. INSTALLATION A. Properly size and install ventilation as per Section 8, gas supply as outlined in Section 9, previous page, and electrical supply as per Section 10 above. B. Ensure adequate clearance around air openings into the combustion chamber C.
  • Page 17 (available as option from Schwank or your local supplier) . The flexible gas connector must be formed into a smooth ‘C’ shape from the gas supply to the heater inlet.
  • Page 18: Dimensions & Capacities

    FIGURE 7: DIMENSIONS: ecoSchwank-X & IL 12 1/2” (31.75 cm) TABLE 4: DIMENSIONS / WEIGHT / CAPACITY WEIGHT INPUT MODEL Inches Inches Inches TYPE Btuh [kW] [cm] [cm] [cm] [kg] 14.25” 23” 11” 21,500 [6] ecoSchwank-X 6 / IL-X 25 [36.2] [58.4] [27.9]...
  • Page 19: Lighting Instructions

    C. Combustion is taking place inside the C. Faulty sealing of the ceramic tile to the burner body. burner body, caused by breakdown of gas- ket material = contact your Schwank dis- tributor. 13. SHUT DOWN INSTRUCTIONS A. Turn off electrical circuit for temporary shutdown.
  • Page 20: Wiring Diagram - 24V Thermostat

    14. ELECTRICAL WIRING DIAGRAM 24V CONTROL ECO-X / IL-X Manual IM100117 RD: NOV 2009 RL: 05B - BA...
  • Page 21: Wiring Diagram - 120V Thermostat

    15. ELECTRICAL WIRING DIAGRAM LINE VOLTAGE (120V) CONTROL ECO-X / IL-X Manual IM100117 RD: NOV 2009 RL: 05A - BA...
  • Page 22: Service Guide

    16. SERVICE GUIDE WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand this installation and op- eration manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service techni- cian.
  • Page 23: Troubleshooting Guide

    17. TROUBLESHOOTING GUIDE SET THERMOSTAT TO CALL FOR HEAT IS THE HEATER BURNING? THE SYSTEM IS WORKING PROPERLY. STOP. →CHECK FOR DARK SPOTS OR LINES ON THE TILE SURFACE →’DARK’ AREAS REPRESENT CRACKS OR BLOCKAGE OF THE TILE →SEE ’SERVICE’ SECTION 15 →CHECK CIRCUIT BREAKERS OR FUSE IS THERE LINE VOLTAGE (120V) OR →CHECK ON/OFF SWITCH...
  • Page 24 →CHECK ELECTRICAL CONNECTION FROM TRANSFORMER TO IGNITION CONTROL MODULE. IS THERE VOLTAGE (24V) TO IG- →CHECK PROPER DISTRIBUTION WIRE GAUGE NITION CONTROL MODULE FROM →ENSURE LOW VOLTAGE WIRES ARE TRANSFORMER ? PROPERLY INSTALLED, WIRING POLARITY IS CRITICAL →CHECK VA RATING ON THE TRANSFORMER. 40 VA FOR 1ST HEATER + 20 VA FOR EACH ADDITIONAL HEATER IN THE ZONE.
  • Page 25 →IF SIGNAL IS LOW REPLACE SENSOR AND WIRE →REPEAT THE ABOVE TROUBLE SHOOTING STILL HAVING TROUBLE PROCEDURES OPERATING THE HEATER? →IF THE PROBLEM PERSISTS, CONTACT YOUR SCHWANK DISTRIBUTOR. TROUBLESHOOTING COMPLETE ECO-X / IL-X Manual IM100117 RD: NOV 2009 RL: 05A - BA...
  • Page 26: High Altitude Installation

    18. HIGH ALTITUDE INSTALLATION This heater not to be installed at altitude above 6,800 feet. USA: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. When installed above 2000 feet, refer to information below. Canada: The factory installed orifice for this appliance is approved for altitudes zero to 4500 feet above sea level.
  • Page 27: Sequence Of Operation

    19. SEQUENCE OF OPERATION FOR HONEYWELL S87C DSI CONTROL 1. On a call for heat the S87C DSI Control will check for a false flame condition / short to ground. The module will lock out if a false flame condition is present. (Reset is usually done from the Thermostat manually).
  • Page 28: Start- Up / Commissioning Sheet

    21. COMMISSIONING REPORT THIS APPLIANCE HAS BEEN FACTORY TESTED PRIOR TO SHIPMENT. HOWEVER, IT IS NOT A “PLUG-IN” APPLIANCE AND REQUIRES FIELD ADJUSTMENT AND COMMISSIONING TO ENSURE SAFE AND EFFICIENT OPERATION. A QUALIFIED GAS SERVICE TECHNICIAN MUST COMMISSION THE APPLIANCE AND COMPLETE THE COMMISSIONING REPORT.
  • Page 29 TO BE COMPLETED BY THE LICENSED INSTALLER: LUMINOUS HEATER COMMISSIONING REPORT HIGH INTENSITY COMMISSIONING REPORT TYPE OF GAS: DOES BUILDING HAVE A NEGATIVE CONDITION: WILL HEATER BE EXPOSED TO WELDING FUMES: IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: IS AN OPEN FLAME COMPATIBLE WITH THE INSTALLED LOCATION: MINIMUM CLEARANCES CONFORM AS PER I&O MANUAL: Feet IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL...
  • Page 30: Optional Accessories

    22. OPTIONAL ACCESSORIES PART # JL-0772-XX Line Voltage Thermostat TruTemp Thermostat  Senses and averages ambient and JM-0150-XX radiant temperatures for true comfort control of IR systems  Automatic unoccupied setback of 9°F (5°C) - can be overridden FOR SECURITY TO PREVENT UNAUTHORIZED OPENING: 2 - Stainless Steel Tamper Proof Screws for TruTemp Thermostat, JM-0180-XX including 1 Tool.
  • Page 31 Flexible Gas connector 1/2” x 24” JL-0771-XX Pressure Equalizer Venturi Cover JO-0368-XX  For drafty locations (near overhead doors, etc) Control Center / Transformer Relay JM-0300-XX AT72D-40VA Transformer for single JL-0776-XX heater Transformer Size Heaters Serviced 100 VA Transformer up to 4 JL-0778-XX 150VA Transformer up to 6...
  • Page 32: Parts List

    23. PARTS LIST ECO-X / IL-X Manual IM100117 RD: NOV 2009 RL: 05B - BA...
  • Page 33 23. PARTS LIST ecoSchwank-X / IL-X MODELS PART NUMBER PART DESCRIPTION ITEM BURNER BODY ~ INCLUDES TILES MOUNTED IN BODY & ALL REFLECTORS JX-X025-BR ECO-X 6 / IL-X 25: BODY + Mounted TILES + REFLECTORS JX-X037-BR ECO-X 10 / IL-X 37: BODY + Mounted TILES + REFLECTORS JX-X050-BR ECO-X 13 / IL-X 50: BODY + Mounted TILES + REFLECTORS JX-X075-BR...
  • Page 34 LOW VOLTAGE WIRE - VALVE JX-0229-GR LOW VOLTAGE WIRE - GROUND JX-0201-WH WIRE HARNESS - FENWALL - ECO-X 36&52, IL-X 150&200 GAS CONVERSION KITS - SEE CURRENT SCHWANK PRICE LIST ECO-X / IL-X Manual IM100117 RD: NOV 2009 RL: 05B - BA...
  • Page 35 Warranty is only applicable to Schwank components, other parts are limited to their own Manufacturers warranty. (1 year)

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