Related Manuals for Edge Products Juice
Summary of Contents for Edge Products Juice
- Page 1 Dodge Juice Dodge Juice installation Instructions installation Instructions **read important safety information in this manual** **read important safety information in this manual**...
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Page 2: Table Of Contents
I n s t r u c t i o n s Table Of Contents INTRODUCTION ........4 PRODUCT REGISTRATION ..........4 IMPORTANT NOTES ............5 ABOUT THE JUICE ............6 INSTALLATION .......... 8 1998.5 - 2002 5.9L (24V) .......... 8 CONNECTING TO CONSTANT POWER ......9 CONNECTING TO GROUND ........... - Page 3 I n s t r u c t i o n s EGT PROBE INSTALLATION.........36 TAPPING AND PROBE INSTALLATION ......36 CONNECTING THE PROBE TO JUICE ......38 JAB INSTALLATION ...........39 1998.5 TO 2011 - JAB INSTALLATION ......39 2006-2011 OBDII CONNECTION ........41 JUICE MODULE INSTALLATION ........
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Page 4: Introduction
-Enhanced Features - Almost all Edge products are easily updated via the internet. We are constantly adding new features and im- provements to our product that we know you will want to enjoy. -
Page 5: Important Notes
N O T E S 1. If you have used another tuner/programmer on your truck, you will need to program your truck back to stock before using the Attitude or Juice. Failure to return to stock may result in PCM failure or engine damage. -
Page 6: About The Juice
Attitude monitor/controller. This system offers many cutting-edge, additional features not available with the factory setup. Since the Juice Module is an add- on ECM, it uses data from your truck’s computer or engine control module (ECM), and then enhances the factory settings to optimize your truck’s performance. - Page 7 D o d g e J u i c e I N T R O D U C T I O N I n s t a l l a t i o n I n s t r u c t i o n s IMPORTANT: Read all Safety, Warranty, and Installation In- structions in this manual and the CS/CTS User Guide before in- stalling this product.
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Page 8: Installation
( 2 4 V ) Supplied Items Required Tools -Knife 1 Main Wiring Harness....(1) -2 to 3 ft of wire (fi shing) 2 Edge Juice Module.......(1) -Needle nose pliers 3 Adapters........(1) -Phillips screwdriver 4 Zip Ties ........(10) -Flat tip screwdriver 5 Hose Clamp........(1) -
Page 9: Connecting To Constant Power
Key-On Power Connector - Yellow (Required at all times) Injection Pump Connector Fuel Pressure Connector Ground Connector (Black) EGT Probe Connector MAP Connectors Main Juice Connector Attitude Connector Constant Power Connector - Red (Required for Turbo Timer Data Link Connector Install, otherwise Optional). -
Page 10: Connecting To Ground
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Figure 3 Fuse Diagram (Engine Compartment) -
Page 11: Connecting To Map Sensor
2. Plug the Edge harness MAP connectors in between the truck MAP sensor and the truck MAP sensor cable. (Figure 6) NOTE: The MAP sensor ‘T’ shown in Figure 6 is for the 1998.5 - 2000 Juice. The 2001 and 2002 harnesses have different sensor connectors, but in the same location. -
Page 12: Connecting To Injection Pump
In order to attach the module to the VP 44 pump, the control wire must be pierced with the Posi-Tap® wire provided on the Juice harness. The following fi gures 7-9 show how to connect the Juice to the Bosch VP 44 high pressure pump and how and where to attach the Posi-Tap® connection. -
Page 13: Boost Elbow Installation
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s 5. -
Page 14: Lift Pump" Fuel Pressure Sensor Install
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Edge Supplied Elbow Hose Clamp Hose... -
Page 15: Fuel System Bleeding Instructions
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Fuel Pressure Sensor Edge Banjo Bolt Washer - Bolt Side... -
Page 16: Connecting To Transmission (Automatic)
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Attitude. -
Page 17: Connecting To Transmission (Standard)
7. Re-attach the plate cover to the transmission and connect the sensor cable to the sensor. 8. Refi ll the transmission with fl uid. NOTE: YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE. RE- FER TO THE “EGT PROBE INSTALLATION” SECTION TO CONTINUE. Bell Housing... -
Page 18: L (Cr)
( C R ) ( C R ) Supplied Items Required Tools -3/8” Drive Ratchet 1 Main Wiring Harness.....(1) -10mm Socket 2 Edge Juice Module......(1) -5/16” Socket 3 Leaded Fuse Link......(1) -1/2” Wrench 4 Zip Ties ........(10) -7/16” Wrench 5 Velcro Strips........(2) 6 EGT Probe........(1) -
Page 19: Connecting To Power
I n s t a l l a t i o n I n s t r u c t i o n s Harness Connection Guide Ground Connector Fuel Pressure Connectors Power Connector Main Juice Data Link Connector Connector Attitude Connection EGT Probe Connection MAP Connectors... -
Page 20: Connecting To Ground
1. Disconnect all 3 stock injector connectors by squeezing the tab on the top of each connector. (Figure 6 for locations) 2. Gently insert the Juice ‘T’ Injector Connectors between the stock connectors, and lock in place. (Figure 5) NOTE: Match Edge Harness connectors to the proper injector set according to the wire colors described in Figure 6. -
Page 21: Connecting To Map Sensor
NOTE: The data link may come from the factory with a dummy plug in it. If so, remove the dummy plug, and connect the Edge data link connector into the socket. Save the dummy plug for use if the Juice must be removed for vehicle service. -
Page 22: Connecting To Fuel Pressure Sensor
8. Reinstall the stock air hose onto the air fi lter housing and turbocharger inlet. 9. Using the 5/16” socket, tighten both clamps securely. NOTE: YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE. RE- FER TO THE “EGT PROBE INSTALLATION” SECTION TO CONTINUE. -
Page 23: 2004.5 - 2005 5.9L (600)
( 6 0 0 ) ( 6 0 0 ) Supplied Items Required Tools -3/8” Drive Ratchet 1 Main Wiring Harness....(1) -10mm Socket 2 Edge Juice Module......(1) -5/16” Socket 3 Leaded Fuse Link......(3) -1/2” Wrench 4 Zip Ties ........(10) -7/16” Wrench 5 Velcro Strips.........(2) 6 EGT Probe........(1) -
Page 24: Connecting To Power
Fused Power Connectors (Yellow) (Always Required) Turbo Timer Connector (Red) Ground Connector (Required when using Turbo-Timer) Attitude Connector Data Link Connector Main Juice Connector EGT Probe Connectors MAP Connectors MAP Connectors Injector Connectors Figure 1 - 2004.5 - 2005 Follow all steps in the previous install section: “2003-2004 5.9L (CR)” in order to install your MAP Connectors, Injector Connectors, and the Data Link Con- nectors. -
Page 25: Connecting To Turbo Timer
Figure 3 above. 5. From the main harness, connect the Red Turbo Timer Connector to the in- stalled Fuse Link (Figure 3) NOTE: YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE. RE- FER TO THE “EGT PROBE INSTALLATION” SECTION TO CONTINUE. -
Page 26: 2006 - 2011 5.9L & 6.7L
6 . 7 L Supplied Items Required Tools -3/8” Drive Ratchet 1 Main Wiring Harness......(1) -10mm Socket 2 Edge Juice Module......(1) 3 Leaded Fuse Link......(1) 4 Zip Ties ........(10) 5 Velcro Strips........(2) 6 Turbo Timer Adapters.....(2) 7 DATA/OBDII Cable.......(1) 8 EGT Probe........(1) 9 CS/CTS Kit........(1) -
Page 27: Connecting To Power
I n s t r u c t i o n s Harness Connection Guide Turbo-Timer Connector Attitude Connector EGT Probe Connectors MAP Sensor Connectors (2006-2007 5.9L Trucks Only) Main Juice Connector INJ 1-3 INJ 4-6 Data Link Connector Power Connector Injector Connectors... - Page 28 D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Fuse 28 Figure 3A - 2006-2009 Fuse Box Figure 3A - 2006-2009 Fuse Box...
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Page 29: Connecting To Ground
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s CONNECTING TO GROUND Ground Connector 1. -
Page 30: Connecting To Map Sensor (2006 - 2007 5.9L Only)
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s CONNECTING TO MAP SENSOR (2006 - 2007 5.9L ONLY) 1. -
Page 31: Connecting To The Turbo Timer
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Cab Side Engine Side Attitude... - Page 32 Cab Side Turbo Timer (Adapter) Truck Connectors Turbo Timer (Main Harness) Edge Grommet Turbo Timer Connectors Fire wall Figure 12 - Routed Turbo Timer NOTE: Your juice module installation is not complete. Refer to the “EGT PROBE INSTALLATION” section to continue.
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Page 33: 2007.5-2011 6.7L (Racing)
Connection 1 - On the main juice harness, locate the single red wire and con- nect it to fuse M53 (fuse box under the hood). See Figure 3B on page 28 of this manual. -
Page 34: Dpf Egt Sensor Installation
NOTE: These new sensors will need to be removed and the sensor cables reat- tached to the DPF when the DPF hardware is reinstalled.) NOTE: When using the Race Juice with the DPF removed, the Clear Codes On Startup option needs to be turned On in the Attitude diagnostics menu. -
Page 35: Egr "Spoofer" Installation
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s EGR “SPOOFER”... -
Page 36: Egt Probe Installation
D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s E G T E G T P R O B E... - Page 37 D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Figure 2 - Probe Insertion 6.
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Page 38: Connecting The Probe To Juice
(Figure 5) Shrink Tube Ring Terminals Figure 5 - Shrink Tube 2. Connect the (2) ring terminals to the mating Juice harness terminals using the supplied hardware. Yellow to Yellow. Red Bolt to Red. (Figure 6) Figure 6 - Hardware Install 3. -
Page 39: Jab Installation
End Cap Green Connectors Figure 2 - JAB System 3. Route the CS/CTS Connector and cable through the fi re wall grommet. The JAB and Juice Module will remain under the hood. (Figure 3) Engine Side Cab Side EAS Connector... - Page 40 D o d g e J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s 6.
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Page 41: 2006-2011 Obdii Connection
I N S T A L L A T I O N I N S T A L L A T I O N FINAL JUICE MODULE INSTALLATION 1. Plug the “Main Juice Connector” into the “Juice Module” receptacle. (Figure 1) Figure 1 - Juice Module... -
Page 42: Mounting And Securing The Juice
Remove the keys from the ignition, and check the Juice module connections. Make sure all connectors are fastened tightly. If you continue to have problems, contact your dealer or... -
Page 43: Operating Instructions
D o d g e J u i c e O P E R A T I N G I N S T R U C T I O N S I n s t a l l a t i o n I n s t r u c t i o n s U S I N G U S I N G... -
Page 44: Appendix
C O M P A R T M E N T ( R E F E R E N C E ) C O M P A R T M E N T ( R E F E R E N C E ) 1998.5 - 2002 Ground Connector Location Juice Box Location EAS Install Location Turbo Fire wall Grommets... - Page 45 I n s t a l l a t i o n I n s t r u c t i o n s 2003-2005 Ground Connector Location Juice Box Location Turbo EAS Install Location EGT Probe Location (Exhaust Manifold)
- Page 46 I n s t a l l a t i o n I n s t r u c t i o n s 2006 - 2011 Ground Connector Location Juice Box Location Turbo EAS Install Location EGT Probe Location...
- Page 47 D o d g e J u i c e A P P E N D I X I n s t a l l a t i o n I n s t r u c t i o n s...
- Page 48 Copyright© 2010 Rev 04 For additional questions not found in the user guide call: Edge Products Technical Support: (888) 360-EDGE (3343) 8:00 am - 5:00 pm MST To expedite your support call, please have your Vehicle Information, Part Number, and Serial Number ready prior to calling Technical Support.
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