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Maytag ADE7005AK Service Service Manual

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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
Dryer
©2006 Maytag Services
ADE7005AK*
MDE3706AY*
ADE7005AY*
MDE3706AZ*
ADE9005AG*
MDE3757AY*
ADG7005AW*
MDE3758AY*
CDE6505*
MDE3758AZ*
CDE6505AZ*
MDE4657AY*
CDE9505*
MDE4658AY*
CDE9505AZ*
MDE4806AY*
CDG6505*
MDE4806AZ*
CDG9505*
MDE508DAY*
CYE3005AG*
MDE5806AY*
CYE3005AK*
MDE5806AZ*
CYE3005AY*
MDET236AY*
CYE3005AZ*
MDET236AZ*
CYG1005AW*
MDET336AY*
CYG3005AW*
MDET336AZ*
HYE2205AG*
MDET446AY*
HYE2205AK*
MDET446AZ*
MDE208DAY*
MDG208DAW*
MDE2706AY*
MDG2706A*
MDE2706AZ*
MDG270SAW*
MDE308DAY*
MDG308DAW*
MDE3706AG*
MDG3706AW*
MDE3706AK*
MDG3757AW*
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
MDG3758AW*
MDG4657AW*
MDG4658AW*
MDG4806AW*
MDG508DAW*
MDG5806AW*
MDGT236AW*
MDGT336AW*
MDGT446AW*
NDE2335AY*
NDE2335AZ*
NDE5805AY*
NDE5805AZ*
NDE8805AY*
NDE8805AZ*
NDG2335AW*
NDG5805AW*
NDG8805AW*
PDET910AY*
PDET910AZ*
PDET920AY*
PDET920AZ*
PDGT910AW*
PDGT920AW*
16026315
January 2006

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  Summary of Contents for Maytag ADE7005AK Service

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. This Base Manual covers general information Refer to individual Technical Sheet...
  • Page 2: Important Information

    Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
  • Page 3: Table Of Contents

    Drum Removal/Roller/Glide Access ......22 Heater Removal ............23 Drim Baffle Removal ..........23 Gas Model Disassembly Procedures Igniter Removal ............24 Burner Removal ............24 Appendix A Installation Instructions ........... A-1 Appendix B Use And Care ............B-1 16026315 ©2006 Maytag Services...
  • Page 4: Important Information

    Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
  • Page 5 Drum Removal/Roller/Glide Access ......22 Heater Removal ............23 Drim Baffle Removal ..........23 Gas Model Disassembly Procedures Igniter Removal ............24 Burner Removal ............24 Appendix A Installation Instructions ........... A-1 Appendix B Use And Care ............B-1 16026315 ©2006 Maytag Services...
  • Page 6: Important Safety Information

    If they are 10. Do not tamper with dryer dried, wipe out the cylinder with a controls. damp cloth to remove particles of fiberglass. Save These Instructions 16026315 ©2006 Maytag Services...
  • Page 7 (live) and the smaller slot is neutral. Grounded–This means the round hole connection is connected to ground through a connection to the main power panel. Ungrounded–The round hole connection is not connected to a ground and/or the main power panel. 16026315 ©2006 Maytag Services...
  • Page 8 MUST be exhausted to the outdoors. DO NOT exhaust dryer air into a window well, gas vent, chimney or enclosed, unventilated area, such as an attic, wall, ceiling, crawl space under a building or concealed space of a building. 16026315 ©2006 Maytag Services...
  • Page 9 Important Safety Information 16026315 ©2006 Maytag Services...
  • Page 10: General Information

    Complete registration card and promptly return. If registration card is missing: • For Maytag product call 1-800-462-9824 or visit the • For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com • For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com...
  • Page 11: Model Nomenclature

    General Information Troubleshooting Guide is located inside the Control Console, see Control Console Access/ Facia Removal Procedure. 16026315 ©2006 Maytag Services...
  • Page 12: Troubleshooting Troubleshooting General Symptoms

    • Poor venting. • Roaring Check for blower wheel rubbing on blower housing or • Bad drum seals. bad motor bearings. • Popping or squealing sound. Check for a sticky or frayed belt. 16026315 ©2006 Maytag Services...
  • Page 13 Machine beeps three times after last service code is displayed. • To clear codes display a code then press and hold Cycle Selection Knob until machine beeps twice. Time Dry 10 LED stops blinking. • Refer to chart for Service Codes. 16026315 ©2006 Maytag Services...
  • Page 14 • Press knob Cool Down LED illuminates. Motor on. • Press knob Complete LED illuminates. Cycle Complete. • Press knob Exit back to Service Mode. NOTE: Press knob until Pause LED begins blinking to pause cycle. 16026315 ©2006 Maytag Services...
  • Page 15 Motor thermal protector opened more than 5 times during cycle Thermistor possible short Thermistor possible open Thermistor out of range Heater on and drum temp not increasing Power failure No code Model Numbers MDE/GT446 MDE/G4657 MDE/G4658, MDE/G4806 MDE/G508D MDE/G5806 NDE/G8805 16026315 ©2006 Maytag Services...
  • Page 16: Component Testing Information

    Unplug connectors and test Thermostat terminals. Check across terminals....... Less than 1 ohm Heater Element Unplug connectors and test Heater terminals..........10 ohms Cycling Thermostat Unplug connectors and test 146 °F Thermostat terminals......Less than 1 ohm 16026315 ©2006 Maytag Services...
  • Page 17 1350 ohms Check across terminals #2 and #3 (Both coils in series)......1900 ohms Check across terminals #4 and #5 (Secondary Coil)........1300 ohms Motor Contacts Gas Valve Function Start = Contact closed Centrifugal Switch (Motor) 16026315 ©2006 Maytag Services...
  • Page 18: Disassembly Procedures

    Boards. Always handle boards by the edge and don’t touch discreet components. 5. Depress locking tabs on Facia to remove and replace. PC Board Removal 1. Disconnect power supply to unit. 2. Access Control Console, see “Control Console Access / Facia Removal” procedure. 16026315 ©2006 Maytag Services...
  • Page 19: Cycle Selector Knob Removal

    2. Access Control Console, see “Control Console Access / Facia Removal” procedure. 3. Remove ribbon connectors to switch. 4. Lift locking tab on switch and rotate to remove. 4. Depress the locking tabs on switch side and remove through the front. 16026315 ©2006 Maytag Services...
  • Page 20: Door Reversal/Disassembly Removal

    2. Remove four screws on Door Hinge. 6. Tip Front Panel back and remove. Rotate Front Panel to the back side and remove gasket. 3. Remove hole covers opposite hinge side and install them in the new location. 16026315 ©2006 Maytag Services...
  • Page 21: Light Removal

    Door disassembly. 3. Remove Lens screw. 5. After Door Panel screws are removed the Door Gasket 4. Depress locking tab on Light Socket and remove can be removed from the Inner Door Panel. through light cavity. 16026315 ©2006 Maytag Services...
  • Page 22: Motor/Blower/Thermistor/Thermostat Removal

    1. Disconnect power supply to unit. 2. Remove Top Cover. 3. Remove Front Panel. 4. Disconnect wiring from Moisture Sensor. 5. Remove three screws inside drum retaining Blower Duct. 7. Remove nine screws retaining Blower Cover panel. 16026315 ©2006 Maytag Services...
  • Page 23 Rotate counterclockwise to loosen. 9. Disconnect Motor Harness connector from Motor. 10. Rotate Blower Assembly as shown to remove from dryer. 12. Remove three screws from Blower Scroll. 13. Remove Motor locking collar front and back to remove Motor. 16026315 ©2006 Maytag Services...
  • Page 24: Drum Removal/Roller/Glide Access

    Door Switch / Front Panel / Gasket Removal” clearance. procedure. 7. Rear Rollers and Glides can be serviced as needed. 3. Remove wires from light, see “Light Removal” procedure steps 3 - 4. 4. Remove four screws on Front Bulkhead. 16026315 ©2006 Maytag Services...
  • Page 25: Heater Removal

    3. Remove two screws retaining Drum Baffle. procedure. 3. Remove Belt from Idler Pulley. 4. Remove Drum. 5. Remove two screws securing Heater Assembly to rear bulkhead. 6. Disconnect wiring, drop Heater Assembly down and rotate out to remove. 16026315 ©2006 Maytag Services...
  • Page 26: Igniter Removal

    3. Disconnect incoming gas line to unit. 4. Remove two screws securing burner to bracket. NOTE: The Igniter Bar is fragile. Be careful not to damage Igniter when removing Burner Assembly. 6. Slide Burner Assembly from dryer. 16026315 ©2006 Maytag Services...
  • Page 27: Appendix A

    Appendix A 16026315 A–1 ©2006 Maytag Services...
  • Page 28 NOTES 16026315 ©2006 Maytag Services...
  • Page 29: Installation Instructions

    TTY USA Only REMOVE PARTS Optional Kits AND CLEAN Kits are available at extra cost through your Maytag dealer or DRYER DRUM Maytag Customer Assistance at Wipe drum with clean rag and soap 1-800-688-9900 USA diluted in warm water to remove 1-800-688-2002 Canada any oil used in manufacturing.
  • Page 30 To exhaust dryer through sides or bottom, install a DK1 Sales Recommended for Recommended Weather Hood Accessory (Directional Exhaust Kit Short Runs Only 528P3). Available as optional equip- ment at extra cost. 4" (10,16 cm) 2-1/2" (6,35 cm) 4" (10,16 cm) 16025315 ©2006 Maytag Services...
  • Page 31: Level Dryer

    Ground Ground screw screw White White Green Black Black POSITION AND LEVEL DRYER Level Place dryer in position, adjust all Dryer legs (4) until dryer is level side to Base side and front to back. Leveling 16026315 ©2006 Maytag Services...
  • Page 32: Grounding Instructions

    WARNING Save These Instructions To avoid injury or death due to suffocation, remove door to dryer compartment before appliance is removed from service or discarded. 16025315 ©2006 Maytag Services...
  • Page 33: Installation Requirements

    • Verify old ducts are cleaned before installing new dryer. • Use 4 inch (10.2 cm) diameter rigid or flexible metal duct. • Use duct tape on all joints. • Use as few elbows as possible. 16026315 ©2006 Maytag Services...
  • Page 34 (30,5 cm) Centered air openings minimum 40 sq. in. (260 sq. cm) each 12" 0" (30,5 cm) (0 cm) Min. 3" (7,6 cm) 2" (5,1 cm) 0" (0 cm) 0" (0 cm) Outer wall of enclosure 16025315 ©2006 Maytag Services...
  • Page 35: Gas Dryer

    Stainless Steel TTY USA Only or Hard Pipe Gas Connector Wrench Optional Kits Kits are available at extra cost Screw through your Maytag dealer or Drivers Teflon Tape or Maytag Customer Assistance at Joint Compound 1-800-688-9900 USA 1-800-688-2002 Canada Level...
  • Page 36 Short Runs Only To exhaust dryer through sides or bottom, install a DK1 Sales Accessory (Directional Exhaust Kit 528P3). Available as optional equip- ment at extra cost. 4" (10,16 cm) 2-1/2" (6,35 cm) 4" (10,16 cm) A-10 16025315 ©2006 Maytag Services...
  • Page 37 TO ELECTRICITY See Installation Requirements Place dryer in position, Dryer section. Plug dryer into 3-prong adjust all legs (4) Base grounded outlet only. until dryer is level side to side and front to back. Leveling 16026315 A-11 ©2006 Maytag Services...
  • Page 38 It is the customer’s responsibility to have the wiring and fuses checked by a qualified electri- cian to make sure your home has adequate electrical power Save These Instructions to operate the dryer. A-12 16025315 ©2006 Maytag Services...
  • Page 39 • Verify old ducts are cleaned before installing new dryer. • Use 4 inch (10.2 cm) diameter rigid or flexible metal duct. • Use duct tape on all joints. • Use as few elbows as possible. 16026315 A-13 ©2006 Maytag Services...
  • Page 40 3. After air shutter is adjusted for proper flame, tighten air shutter lock screw securely. After the dryer has operated for shutter approximately three minutes, exhaust air or exhaust pipe should be warm. A-14 16025315 ©2006 Maytag Services...
  • Page 41: Appendix B

    The Use and Care information provided in this service manual is representative of a limited number of models. Reference the customer’s Use and Care literature included with the product, order a copy, or consult the manufacturer’s website for the specific model (www.maytag.com). 16026315 B–1 ©2006 Maytag Services...
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  • Page 43 Accessories ....10 Care & Cleaning ... . 11 Form No. A/06/05 Part No. 2202687 www.maytag.com Litho U.S.A. ©2005 Maytag Appliances Sales Co. 16026315 ©2006 Maytag Services...
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  • Page 59 Troubleshooting ....12 Form No. A/06/05 Part No. 2205340 www.amana.com Litho U.S.A. ©2005 Maytag Appliances Sales Co 16026315 B-19 ©2006 Maytag Services...
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  • Page 73 Accessories ....7 Care & Cleaning ... . . 8 Form No. B/06/05 Part No. 2205342 Litho U.S.A. ©2005 Maytag Appliances Sales Co. 16026315 B-33 ©2006 Maytag Services...
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