Removing The Lower Triple Clamp; Installing The Lower Triple Clamp - KTM 125 SX 2010 Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the lower triple clamp

9.28

Installing the lower triple clamp

9.29
3 0 0 3
2 0 0 2
1 0 0 1
x
–
Remove the fork legs.
–
Remove the start number plate. (
–
Remove the front fender. (
–
Remove screws
Info
Do not unplug the CDI control unit.
–
Remove screw
bar and place it on one side.
Info
Protect the motorcycle and its attachments against damage by covering
B00022-10
them.
Do not bend the cables and lines.
–
Remove O-ring
–
Take out the lower triple clamp with the steering stem.
–
Take out the upper steering head bearing.
B00023-11
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push up protective ring
B00024-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
B00022-11
–
Install the front fender. (
–
Install the start number plate. (
–
Install the fork legs.
( p. 34)
x
p. 37)
p. 37)
and hang the CDI control unit to the side.

. Remove screw , take off the top triple clamp with the handle-
 
. Remove protective ring
 
p. 96)
and O-ring .
 
.

M20x1.5
M6
p. 37)
p. 38)
x ( p. 35)
.
is correctly positioned.

10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
36