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KTM 125 SX 2017 Setup Instructions

KTM 125 SX 2017 Setup Instructions

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SETUP INSTRUCTIONS
2017
125 SX
150 SX
250 SX
250 XC
300 XC
Art. no. 3213573en

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Summary of Contents for KTM 125 SX 2017

  • Page 1 SETUP INSTRUCTIONS 2017 125 SX 150 SX 250 SX 250 XC 300 XC Art. no. 3213573en...
  • Page 3 KTM accepts no liability for delivery options, devi- ations from illustrations and descriptions, misprints, and other errors.
  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP Unpacking and setting up the vehicle Package 2 – Remove the box and the plastic film. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that everything is included and complete using the enclosed packing list.
  • Page 6 SETUP Info Raise the wheel slightly to be able to mount the screw more easily. – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple clamps. – Install the fork legs. ( p.
  • Page 7 SETUP – Mount the handlebar cushion. K00617-10 Left and right footrest (All SX models) – Position the new footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. D00674-10 – Position spring as shown. Spring ...
  • Page 8 SETUP Left footrest (All XC models) – Raise the motorcycle with a lift stand. ( p. 9) – Position the new footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. R00757-10 –...
  • Page 9 SETUP – Position spring as shown.   Spring engages in area K00621-11 –  Press the spring with special tool Pliers for footrest spring (79029083000)  The special tool is applied to area on the footrest. –  Mount pin K00622-11 –...
  • Page 10 Apply the sticker included in the delivery (optional). – Refuel. ( p. 13) – Position all controls in their exact positions on the handlebar. Tighten all screws. – Prepare the vehicle according to the specifications in the KTM Dealer.net for han- dover to the customer.
  • Page 11 WORK Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 12: Tighten Screws

    WORK Installing the fork legs Main work – Position the fork legs. Bleeder screw  of the right fork leg is positioned to the front.  Valve of the left fork leg faces the front. Info Grooves are milled into the side of the upper end of the fork legs. The sec- ond milled groove (from the top) must be flush with the top edge of the upper triple clamp.
  • Page 13 WORK – Lift the front wheel into the fork, position it, and insert the wheel spindle. The brake linings are correctly positioned. – Mount and tighten screw  Guideline Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) – Operate the hand brake lever several times until the brake linings are lying correctly against the brake disc.
  • Page 14 WORK Info Even when there is no load on the battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time are exceeded, the battery will be destroyed.
  • Page 15 WORK Installing the start number plate – Connect the brake line at the start number plate. – Position the start number plate. The holding lugs engage in the fender. –  Mount and tighten screw F00013-10 Removing the seat – Remove screws ...
  • Page 16 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 17 WORK (All SX models) –  Turn filler cap counterclockwise and lift it off. F00003-10 (All XC models) –  Press release button , turn the filler cap counterclockwise, and lift it off. K00508-10 3.13 Closing the filler cap (All SX models) –...
  • Page 18: Technical Data

    TECHNICAL DATA chassis tightening torques Loctite ® 243™ Screw, fixed grip 5 Nm (3.7 lbf ft) – Screw, service hour counter 1 Nm (0.7 lbf ft) – Spoke nipple, front wheel M4.5 6 Nm (4.4 lbf ft) – Spoke nipple, rear wheel M4.5 6 Nm (4.4 lbf ft) –...
  • Page 19 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 19) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...
  • Page 20: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 21 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 22 *3213573en* 3213573en 08/2016 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...