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KTM 125 SX 2024 Setup Instructions
KTM 125 SX 2024 Setup Instructions

KTM 125 SX 2024 Setup Instructions

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SETUP INSTRUCTIONS
2024
125 SX
125 XC
Art. no. 3214883en

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Summary of Contents for KTM 125 SX 2024

  • Page 1 SETUP INSTRUCTIONS 2024 125 SX 125 XC Art. no. 3214883en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. V02693-01 –...
  • Page 7 SETUP 2 – Position the controls on the left handlebar half. Guideline Screw, fixed 5 Nm (3.7 lbf ft) grip Loctite ® 243™ Screw, combi- EJOT PT ® 2 Nm (1.5 lbf ft) nation switch K50x18 T20 W00109-10 – Remove the start number plate. ( p.
  • Page 8 2 SETUP – Position spring as shown. Spring engages in area W00110-10 – Apply pressure to the spring with your thumb. – Mount pin W00111-10 – Mount the washer and splint – Repeat these steps on the opposite side. – Install the frame protector.
  • Page 9 Stick displacement sticker on the left and right of the side cover. – Attach the stickers included in the scope of supply (optional). – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions.
  • Page 10 3 WORK Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 11 WORK 3 Installing the engine guard (XC) – Position the engine guard on the frame. – Mount screws , but do not tighten yet. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount screws with bushings, but do not tighten yet. Guideline Remaining screws, 10 Nm (7.4 lbf ft)
  • Page 12 3 WORK Installing the frame protector – Position the left frame protector. – Insert the right frame protector from below and push it to the rear. – Mount screws with the bushings and tighten. Guideline Screw, frame protec- 3 Nm (2.2 lbf ft) –...
  • Page 13: Charging The 12-V Battery

    WORK 3 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms. –...
  • Page 14 3 WORK Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 6 months regularly when the motorcy- cle is not being used Finishing work...
  • Page 15 WORK 3 3.11 Installing the start number plate – Position the brake line in holders on the start number plate. – Position the start number plate. Mount and tighten screw Guideline EJOT PT Remaining screws, 2 Nm (1.5 lbf ft) chassis K60x25 The holding lugs engage in the fender.
  • Page 16: Mounting The Seat

    3 WORK 3.13 Mounting the seat – Attach the seat to the collar bushings at the front and simulta- neously push it back. The holding lugs engage in the recesses at the back. – Make sure the seat is latched in place correctly. S05495-10 –...
  • Page 17 WORK 3 Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...
  • Page 18 3 WORK Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...
  • Page 19 WORK 3 (XC) – Mount filler cap and turn it clockwise until the release button engages. Info Route fuel tank breather hose without kinks. S05374-11...
  • Page 20: Technical Specifications

    4 TECHNICAL SPECIFICATIONS chassis tightening torques Hose clamp, radiator 2.4 Nm (1.77 lbf ft) Hose clip, inlet sleeve to throttle 2.8 Nm (2.07 lbf ft) valve body Screw, air filter box, on subframe EJOT PT ® K60x20AL 5 Nm (3.7 lbf ft) Screw, combination switch EJOT PT ®...
  • Page 21 TECHNICAL SPECIFICATIONS 4 Screw, chain guide on link fork at M6x45 10 Nm (7.4 lbf ft) the front Screw, chain guide on link fork at 10 Nm (7.4 lbf ft) the rear Screw, chain guide on link fork at M6x16 10 Nm (7.4 lbf ft) the rear Screw, chain sliding guard...
  • Page 22 4 TECHNICAL SPECIFICATIONS Screw, subframe, bottom 35 Nm (25.8 lbf ft) Loctite ® 2701™ Screw, subframe, top M8x15 35 Nm (25.8 lbf ft) Loctite ® 243™ Screw, top steering stem 20 Nm (14.8 lbf ft) Loctite ® 243™ Screw, top triple clamp 17 Nm (12.5 lbf ft) Engine bracket screw 60 Nm (44.3 lbf ft)
  • Page 23 SUBSTANCES 5 Engine oil, 2-stroke Standard/classification – JASO FD ( p. 22) Guideline – Only use high-grade 2-stroke engine oil from a reputable brand. fully synthetic Recommended supplier MOTOREX ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...
  • Page 24 6 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first-rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 25 *3214883en* 3214883en 20.03.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

This manual is also suitable for:

125 xc 2024