KTM 2010 300 EXC SixDays Manuals

Manuals and User Guides for KTM 2010 300 EXC SixDays. We have 1 KTM 2010 300 EXC SixDays manual available for free PDF download: Owner's Manual

KTM 2010 300 EXC SixDays Owner's Manual

KTM 2010 300 EXC SixDays Owner's Manual (899 pages)

Brand: KTM | Category: Motorcycle | Size: 39.74 MB

Table of Contents

Owner's Manual 2010

4
Technical Data - Engine Tightening Torques

81
- Nm (14.8 Lbf Ft)
  81
- Nm (18.4 Lbf Ft)
  81
- Technical Data - Carburetor
  82
- Technical Data - Chassis
  88
  - Tires
    88
  - Capacity - Fuel
    88
- Technical Data - Fork
  89
  - 125 Sx, 150 Sx
    89
- Technical Data - Shock Absorber
  90
  - 125 Sx, 150 Sx
    90
- Technical Data - Tightening Torques for Chassis
  92
- Wiring Diagram
  94
- Substances
  97
- Auxiliary Substances
  98
- Standards
  100
- Index
  101
Adjusting the Spring Preload of the Shock Absorber Adjusting the Riding Sag X

105
- Adjusting the Basic Position of the Foot Brake Lever Checking the Rear Brake Fluid Level
  106
- Means of Representation
  108
- Important Information
  109
- View of Vehicle
  111
  - View of the Vehicle from the Left Front (Example)
    111
  - View of the Vehicle from the Right Rear (Example)
    112
- Location of Serial Numbers
  113
  - Chassis Number
    113
  - Type Label
    113
  - Key Number (EXC, EXC SIX DAYS)
    113
  - Engine Number
    113
  - Fork Part Number
    113
  - Shock Absorber Part Number
    114
- Controls
  115
- Controls (All Exc/XC-W Models)
  118
  - Speedometer
    118
  - Speedometer Activation and Test
    118
  - Tripmaster Switch
    118
  - Setting Kilometers or Miles
    118
  - Setting the Clock
    119
  - Adjusting Speedometer Functions
    119
  - Querying the Lap Time
    120
  - Display Mode SPEED (Speed)
    120
  - Display Mode SPEED/H (Service Hours)
    120
  - Display Mode SPEED/CLK (Clock)
    121
  - Display Mode SPEED/LAP (Lap Time)
    121
  - Display Mode SPEED/ODO (Odometer)
    121
  - Display Mode SPEED/TR1 (Trip Master 1)
    121
  - Display Mode SPEED/TR2 (Trip Master 2)
    122
  - Display Mode SPEED/A1 (Average Speed 1)
    122
  - Display Mode SPEED/A2 (Average Speed 2)
    122
  - Display Mode SPEED/S1 (Stop Watch 1)
    123
  - Display Mode SPEED/S2 (Stop Watch 2)
    123
- Controls
  125
  - Fuel Tap
    125
  - Opening the Filler Cap
    125
  - Closing the Filler Cap
    125
  - Choke (EXC AUS, XC-W/XC)
    125
  - Choke (EXC EU, EXC SIX DAYS)
    126
  - Shift Lever
    126
  - Kickstarter
    126
  - Foot Brake Lever
    127
  - Side Stand
    127
  - Steering Lock (EXC, EXC SIX DAYS)
    127
  - Locking the Steering (EXC, EXC SIX DAYS)
    127
  - Unlocking the Steering (EXC, EXC SIX DAYS)
    128
- General Tips and Hints on Putting into Operation
  130
- Riding Instructions
  134
  - Checks before Putting into Operation
    134
  - Starting
    134
  - Starting up
    135
  - Shifting, Riding
    135
  - Braking
    135
  - Stopping, Parking
    136
  - Refueling
    136
- Service Schedule
  138
- Maintenance Work on Chassis and Engine
  141
- Refitting the Headlight Mask with the Headlight (EXC, EXC SIX DAYS)
  155
- Removing the Headlight Mask with the Headlight (EXC, EXC SIX DAYS)
  155
- Removing the Start Number Plate (XC-W/XC)
  155
- Adjusting the Handlebar Position
  156
- Handlebar Position
  156
- Installing the Start Number Plate (XC-W/XC)
  156
- Adjusting the Play in the Throttle Cable
  157
- Checking the Chain for Dirt
  157
- Checking the Play in the Throttle Cable
  157
- Cleaning the Chain
  157
- Checking Chain Wear
  158
- Checking the Chain Tension
  158
- Checking the Rear Sprocket/Engine Sprocket for Wear
  158
- Adjusting the Chain Tension
  159
- Adjusting the Chain Guide
  160
- Checking the Brake Discs
  161
- Checking the Free Travel of the Hand Brake Lever
  161
- Adjusting Free Travel of Hand Brake Lever (EXC, EXC SIX DAYS)
  162
- Adjusting the Basic Position of the Hand Brake Lever (XC-W/XC)
  162
- Checking the Front Brake Fluid Level
  162
- Adding Front Brake Fluid
  163
- Checking the Front Brake Linings
  163
- Changing the Front Brake Linings
  164
- Checking the Free Travel of the Foot Brake Lever
  165
- Adjusting the Basic Position of the Foot Brake Lever
  166
- Checking the Rear Brake Fluid Level
  166
- Adding Rear Brake Fluid
  167
- Checking the Rear Brake Linings
  167
- Installing the Rear Brake Linings
  168
- Removing the Rear Brake Linings
  168
- Changing the Rear Brake Linings
  169
- Removing the Front Wheel
  169
- Installing the Front Wheel
  170
- Installing the Rear Wheel
  171
- Removing the Rear Wheel
  171
- Checking the Tire Condition
  172
- Checking the Spoke Tension
  173
- Checking the Tire Air Pressure
  173
- Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)
  174
- Engine Characteristic - Auxiliary Spring (All 250/300 Models)
  174
- Installing the Battery (250 EXC AUS/XC-W/XC, All 300 Models)
  175
- Recharging the Battery (250 EXC AUS/XC-W/XC, All 300 Models)
  175
- Removing the Battery (250 EXC AUS/XC-W/XC, All 300 Models)
  175
- Removing a Fuse (250 EXC AUS/XC-W/XC, All 300 Models)
  176
- Replacing the Fuse (250 EXC AUS/XC-W/XC, All 300 Models)
  176
- Adjusting the Headlight Range (EXC, EXC SIX DAYS)
  177
- Checking the Headlight Setting (EXC, EXC SIX DAYS)
  177
- Removing the Seat
  177
- Mounting the Seat
  178
- Removing the Fuel Tank
  178
- Installing the Fuel Tank
  179
  - Cooling System
    179
  - Checking the Antifreeze and Coolant Level
    180
  - Checking the Coolant Level
    180
  - Draining the Coolant
    181
  - Refilling with Coolant
    182
  - Removing the Main Silencer
    183
  - Installing the Main Silencer
    183
  - Glass Fiber Yarn Filling of Main Silencer
    183
  - Removing the Glass Fiber Yarn Filling of the Main Silencer
    183
  - Installing the Glass Fiber Yarn Filling of the Main Silencer
    184
  - Changing the Glass Fiber Yarn Filling of the Main Silencer
    184
  - Removing the Air Filter Box Lid
    184
  - Installing the Air Filter Box Lid
    184
  - Removing the Air Filter
    184
  - Installing the Air Filter
    185
  - Cleaning the Air Filter
    185
  - Adjusting the Basic Position of the Clutch Lever
    186
  - Checking the Fluid Level of the Hydraulic Clutch
    186
  - Changing the Hydraulic Clutch Fluid
    187
  - Checking the Basic Position of the Shift Lever
    188
  - Adjusting the Basic Position of the Shift Lever
    188
  - Carburetor
    188
  - Carburetor - Adjusting the Idle Speed
    189
  - Emptying the Carburetor Float Chamber
    190
  - Checking the Gear Oil Level
    191
  - Changing the Gear Oil
    191
  - Draining the Gear Oil
    192
  - Refilling with Gear Oil
    192
  - Adding Gear Oil
    193
- Troubleshooting
  194
- Cleaning
  196
  - Cleaning the Motorcycle
    196
- Storage
  197
  - Putting into Operation after Storage
    197
- Technical Data - Engine
  198
  - 125 Exc Eu, 125 Exc Six Days Eu
    198
  - 150 XC Usa
    198
  - All 200 Models
    199
  - All 250 Models
    199
  - All 300 Models
    200
  - Capacity - Gear Oil
    201
  - Capacity - Coolant
    201
- Nut, Rotor M12X1
  202
- Technical Data - Engine Tightening Torques
  202
  - All 125/150/200 Models
    202
  - All 250/300 Models
    202
  - Nm (73.8 Lbf Ft) Loctite
    203
- Nm (110.6 Lbf Ft) Loctite
  203
- Technical Data - Carburetor
  204
  - 125 Exc Eu, 125 Exc Six Days Eu
    204
  - 150 XC Usa
    204
  - 200 Exc Eu
    204
  - 200 Exc aus
    204
  - 200 XC-W Usa
    205
  - 250 Exc Eu, 250 Exc Six Days Eu
    205
  - 250 Exc aus
    205
  - 250 XC Eu/Usa
    205
  - 250 XC-W Usa
    206
  - 300 Exc Eu, 300 Exc Six Days Eu
    206
  - 300 Exc aus
    206
  - 300 XC Eu/Usa, 300 XC-W Usa
    206
  - Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)
    207
  - Carburetor Configuration (150 XC USA)
    208
  - Carburetor Configuration (All 200 Models)
    209
  - Carburetor Configuration (250 EXC EU, 250 EXC SIX DAYS EU, 250 EXC AUS, 250 XC-W USA)
    210
  - Carburetor Configuration (250 XC EU/USA)
    211
  - Carburetor Configuration (All 300 Models)
    212
  - General Carburetor Configuration
    213
- Technical Data - Chassis
  214
  - Lighting Equipment
    215
  - Tires
    215
  - Capacity - Fuel
    215
- Technical Data - Fork
  216
  - All 125/200 Models
    216
  - 150 XC Usa
    216
  - All 250/300 EXC/XC-W Models
    217
  - 250/300 XC
    217
- Technical Data - Shock Absorber
  218
  - All 125/200 Models
    218
  - 150 XC Usa
    218
  - All 250/300 EXC/XC-W Models
    219
  - 250/300 XC
    219
- Technical Data - Tightening Torques for Chassis
  221
- Wiring Diagram
  223
- Substances
  234
- Auxiliary Substances
  235
- Standards
  237
- Index
  238
- Ignition Coil
  294
Table of Contents

340
- Compression Adjuster Low Speed
  344
- Rebound Adjuster
  344
- Sae
  344
- Spring
  344
- Spring Preload
  344
- Spring
  346
- Spring Preload
  358
Repairmanual2004-2010

446
- Exploded View
  448
- Disassembly MCC
  478
- Assembling MCC
  484
- Assembling Tube Side
  487
- Disassembly Piston-Rod Side
  498
- Assembling Adaptor Du-Bush
  512
- Assembling Piston-Rod Side
  515
- Assembling Shock Absorber
  526
- On Pressure with Nitrogen
  537
4-1 4 Manual for Vacuum-/Filling Device

613
- Supplied Parts
  614
- Technical Features
  614
- General Handling Information
  616
- Before / During Transportation
  617
- General Operation Instructions
  620
- Using the Filling Adapters
  620
- Frequent Checks
  632
- Filling List
  639
- Short Operation Instruction for Vacuum Filling Unit
  640
  - MX Multi Adjuster
    680
  - Disassembly Forkleg
    683
  - Disassembly Tap Rebound
    706
  - Assembling Tap Rebound
    710
  - Assembling Cartridge
    713
  - Assembling Forkleg
    716
  - Disassembly Screw-Cap
    864
  - Assembling Screw-Cap
    866

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