1. Manuals
  2. Brands
  3. Travis Industries Manuals
  4. Indoor Fireplace
  5. X-96
  6. Owner's manual

Travis Industries X-96 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PREPARATION, INSTALLATION, OPERATION AND MAINTENANCE
¥ Masonry Fireplace
¥ Zero-Clearance (Metal) Fireplace
OWNER'S MANUAL
KEEP THIS MANUAL
November, 1992
Model X-96
(E.P.A. Phase II Approved)
Tested to U.L. 127, U.L. 1482, U.L. 907 Standards by:
Warnock Hersey Professional Services, LTD
Manufactured by:
10850 117th Place N.E. Kirkland, WA 98033

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the X-96 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Travis Industries X-96

Summary of Contents for Travis Industries X-96

  • Page 1: Introduction

    PREPARATION, INSTALLATION, OPERATION AND MAINTENANCE KEEP THIS MANUAL November, 1992 ¥ Masonry Fireplace ¥ Zero-Clearance (Metal) Fireplace Model X-96 (E.P.A. Phase II Approved) Tested to U.L. 127, U.L. 1482, U.L. 907 Standards by: Warnock Hersey Professional Services, LTD Manufactured by:...

  • Page 2: Safety Precautions

    ¥ THE FLUE SYSTEM SHOULD BE CHECKED PROCEDURES. TWICE A YEAR MINIMUM FOR ANY BUILD- UP OF SOOT OR CREOSOTE. ¥ TRAVIS INDUSTRIES, INC. GRANTS NO WARRANTY, IMPLIED OR STATED, FOR THE ¥ CONTACT YOUR LOCAL BUILDING INSTALLATION OR MAINTENANCE OF YOUR...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page IMPORTANT INFORMATION INTRODUCTION............................1 SAFETY PRECAUTIONS........................... 2 FEATURES AND SPECIFICATIONS ......................4 CHIMNEY INFORMATION & REGULATIONS ....................5 The 3-Foot, 2-Foot, 10-Foot Rule ......................5 Factory-Built Chimneys ........................6 Determining the Distance Between the Chimney and Combustibles.............. 6 Masonry Chimneys ..........................

  • Page 4: Features And Specifications

    FEATURES AND SPECIFICATIONS * EPA Phase II Approved CONVENIENT * Large Firebox Capacity - 2.3 cu. ft. HIGH HEAT OUTPUT * 3/16 and 5/16" Steel Plate Construction * Long Burn time - Up to 10 Hours VERSATILE * Heavy Duty Firebrick Lining * Conveniently Located Single Push-Pull CLOSE CLEARANCES Combustion Air Control...

  • Page 5: Chimney Information & Regulations

    CHIMNEY INFORMATION & REGULATIONS Whether you install your wood heating appliance with a factory-built chimney or masonry chimney, there are certain rules that must be followed. The following guidelines for chimney installation are included in this manual to augment the information supplied with either the manufacturer's information for factory-built chimneys or to insure that your present masonry chimney is suitable for this wood heating appliance.

  • Page 6: Factory-Built Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Factory-Built Chimneys Depending on the manufacturer and where the chimney is to be installed, special supports, roof assemblies, radiation shields, or locking bands may be supplied as a part of the chimney system. The manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and where each of these components must be used.

  • Page 7: Masonry Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Determining the Distance Between the Chimney and Combustibles (Continued) Installers may find it convenient to create hole cut-out templates for pitches common to their area rather than performing the calculations or using a trial "cut and measure" system for each installation. Carefully read the specifications, as minimum clearances other than 2 inches are sometimes required by the manufacturer.

  • Page 8: Optional Equipment

    OPTIONAL EQUIPMENT Your X-96 comes assembled and only needs the panels or bay kit attached. The options available for the appliance are listed below and require some assembly. 1. Surround Panels - 8", 10", and 12" Sizes (Includes Insulation) 2. Surround Panel Brass Trim (Included with Surround Panels) 3.
  • Page 9 OPTIONAL EQUIPMENT (Continued) 1. Surround Panels (Continued) 3. Adjust the position of the side panels so they are: 1) flush with the bottom of the insert; 2) both the same distance back from the front of the insert; 3) perpendicular to the floor. Tighten the screws and nuts that hold the panels in place to complete the surround panel installation.
  • Page 10 INSERT OPTIONAL EQUIPMENT (Continued) 2. Surround Panel Brass Trim (Included with Surround Panels) The surround panel brass trim is an item included with your panels that greatly enhances the appearance of your insert and is easy to install. 1. Lay the three pieces of brass trim on the floor in front of the insert. Arrange the brass trim so that it resembles the illustration below.
  • Page 11 INSERT OPTIONAL EQUIPMENT (Continued) 3. Bay Kit (Continued) Follow the directions listed for the type of installation you are doing, and follow the directions below when the surround panels are referred to in that section. The insert should be placed on the hearth one foot away from the fireplace opening to install the bay kit.
  • Page 12 INSERT OPTIONAL EQUIPMENT (Continued) 3. Bay Kit (Continued) 5. Adjust the position of the side bays so they are: 1) flush with the bottom of the insert; 2) both the same distance back from the front of the insert; 3) perpendicular to the floor. Tighten the screws and nuts before sliding the insert into place.
  • Page 13 INSERT OPTIONAL EQUIPMENT (Continued) 4. Blower, Front (Continued) 3. Insert one of the screws in each hole. Pull the blower assembly up as far as it will go to eliminate any space between the blower and ashlip. 4. Tighten both screws securely. 5.

  • Page 14: Preparation For Installation

    PREPARATION FOR INSTALLATION - MASONRY FIREPLACE INSERT READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. PREPARATION: 1. Remove all tape and packaging. 2.

  • Page 15: Fireplace Insert - Specifications

    FIREPLACE INSERT - SPECIFICATIONS LOCATION OF FLUE COLLAR DIMENSIONS REQUIRED FOR INSTALLATION INTO FIREPLACE AND PANEL SIZING. TOP VIEW 24 1/4" 12 1/8" 5 1/4" 14 7/8" Surround Panels or Bay Sides 24 7/8" Extension Edge of 10" onto hearth Faceplate 4 3/4"...
  • Page 16 FIREPLACE INSERT - SPECIFICATIONS (Continued) FLOOR PROTECTION: Hearth of 45 1/4" width and 18" depth when the insert is in place (see "E" and "F" below). CLEARANCE TO COMBUSTIBLES: A. Adjacent Sidewall to COMBUSTIBLE MANTLE Insert 19" Combustible Surface B. Side Facing 13"...

  • Page 17: Masonry Fireplace Insert Installation

    MASONRY FIREPLACE INSERT INSTALLATION Installation Using a Direct Connection Using the direct connection between your insert and masonry chimney allows you to use your existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate to insure that your chimney will draw the smoke out of the appliance.
  • Page 18 MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Direct Connection (Continued) Follow the installation instructions in reverse order for periodic inspection and cleaning. SIDE VIEW OF FIREPLACE INSERT DIRECT CONNECTION Clay Flue Liner with Required Air Space Stainless Steel Chimney Connector Must Extend to Clay Flue Liner or at least one foot beyond...

  • Page 19: Installation Using A Positive Connection

    MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Positive Connection Using a positive connection between your insert and masonry chimney allows you to use your existing masonry chimney to support a new factory-built chimney liner. The advantages of a positive connection are excellent chimney draft and ease of cleaning.
  • Page 20 MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Positive Connection (Continued) 8. With the connector in place, you have now completed the positive connection for your insert. It is a good idea to check your connection by trying to rock the chimney connector back and forth. If it feels snug, a good connection is established.

  • Page 21: Installation Using A Face Seal Connection

    MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Face Seal Connection NOTE: It is recommended your chimney have a minimum 28 and a maximum of 144 square inch cross-sectional area to use a face seal connection, otherwise your chimney may not have sufficient draw for the fireplace insert to operate correctly. If your chimney does not fit within these parameters it is recommended you install a direct or positive connection.

  • Page 22: Installation Of A Fireplace Block-Off Plate

    INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE A block-off plate is used to prevent the exhaust going into a masonry fireplace from entering the inside of the house. It insures a tight seal between the masonry fireplace and the stove pipe leading through it. A properly made block-off plate, coupled with either a positive or direct connection, provides the wood heating appliance with a vacuum draw that pulls the flue gases out of the appliance and out the top of the chimney.
  • Page 23 INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE (Continued) Measurement "A" Measurement "C" } 2 " Measurement "B" 5. Bend the sheet metal as indicated on the template at a 45 degree angle on each side after cutting the sheet metal (This 2" lip will allow you to screw this plate into the smoke chamber inside your fireplace).

  • Page 24: Zero Clearance (Metal) Fireplace Installation

    If evidence of deterioration is noted, the insert should not be installed until after repairs have been made. Your Lopi X-96 is listed for installation into the following brands of zero clearance (metal) fireplaces. ¥ Marco ¥...

  • Page 25: Zero Clearance (Metal) Fireplace - Specifications

    ZERO CLEARANCE (METAL) FIREPLACE - SPECIFICATIONS LOCATION OF FLUE COLLAR DIMENSIONS REQUIRED FOR INSTALLATION INTO FIREPLACE AND PANEL SIZING. TOP VIEW 24 1/4" 12 1/8" 5 1/4" 14 7/8" Surround Panels or Bay Sides 24 7/8" Extension Edge of 10" onto hearth Faceplate 4 3/4"...
  • Page 26 ZERO CLEARANCE (METAL) FIREPLACE - SPECIFICATIONS (Continued) FLOOR PROTECTION: Hearth of 36 1/4" width and 18" depth when the insert is in place (see "E" and "F" below). CLEARANCE TO COMBUSTIBLES: A. Adjacent 30" COMBUSTIBLE MANTLE Sidewall to Insert Combustible Surface B.

  • Page 27: Zero Clearance (Metal) Fireplace Installation

    ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION Your new wood burning insert is approved for use in suitable zero clearance (metal) fireplaces. Make sure to follow all of the steps listed below to insure proper installation. The installation technique below illustrates one way of installing your insert. Check with your dealer or installer for information on other installation options available to you.
  • Page 28 ZERO CLEARANCE (METAL) FIREPLACE INSTALLATION (Continued) 5. Allow a minimum of 1" on each side of the plate larger than the outside dimension of the chimney flue diameter. The 1" overlap of the block off plate is required to properly seal the gap between the chimney and the 6-1/4"...

  • Page 29: Operating Your Appliance

    OPERATING YOUR APPLIANCE Location and Use of Controls Combustion Air Control The Combustion Air Control is located in the center under the ashlip and is operated by pushing or pulling the control. When the control is completely pushed in, it is in the fully closed position. When it is completely pulled out, it is in the fully open position.

  • Page 30: Burning Procedure

    OPERATING YOUR APPLIANCE (Continued) To build a fire in disregard of the information provided in this section can cause permanent damage to your appliance and void your warranty. This appliance is not designed for use with the door open. Burning with the loading door open could create a safety hazard.

  • Page 31: Burning Your Appliance Efficiently

    OPERATING YOUR APPLIANCE (Continued) Burning Your Appliance Efficiently Your Lopi X-96 is designed to heat your home efficiently with the lowest amount of creosote build-up and pollutants emitted. The following steps provide a guideline to efficient burning: On cold days, when you wish for high heat output from your appliance, load the appliance fully after the fire has been established and burn at a medium-high to high burn mode.

  • Page 32: Wood

    OPERATING YOUR APPLIANCE (Continued) Wood This appliance is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when you burn air dried, seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN treated wood, garbage, solvents, trash, coal, cardboard, colored paper, or wax impregnated logs (i.e.

  • Page 33: Seasoning Wood

    OPERATING YOUR APPLIANCE (Continued) Wood (Continued) Wet wood not only causes more work for you due to the increase in weight making it more burdensome to carry, but most importantly it will not burn as efficiently. You will receive less heat output from a wet piece of wood because it wastes energy evaporating the water, energy that should be used for heating your home.
  • Page 34 OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) Place firewood in an open area to obtain rapid drying and to prevent deterioration. Preferably, put a cover on the top tier of wood. If you cut trees in summer, let them lie for a week. The leaves will draw moisture from the wood and dry it more quickly than if you limb the tree immediately.

  • Page 35: Storing Wood

    OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) The bathroom scales can be used to check if firewood is still seasoning. Weigh a basket or bag of a few pieces of firewood. Place them back in the wood pile as an identified appliance. Then weigh them again in about a month.
  • Page 36 OPERATING YOUR APPLIANCE (Continued) Storing Wood (Continued) If sufficient space is available under a roof, seasoning and storage can be accomplished in one handling. This practice eliminates the extra handling of moving wood that has been dried outside into a covered storage area.
  • Page 37 OPERATING YOUR APPLIANCE (Continued) SAFETY IN OPERATION The Following Safety Rules Should Be Followed Whenever Using Your Appliance: Do not use this appliance for any purpose other than heating. Burn solid wood fuels only. Never use gasoline, gasoline-type lantern fuel, kerosene, engine oil, charcoal lighter fluid, or similar liquids to start or "freshen up"...

  • Page 38: Care And Maintenance

    CARE AND MAINTENANCE Maintenance Schedule The following schedule should be followed to insure your appliance stays in peak condition. Weekly Maintenance: The following should be done once a week: ASH DISPOSAL BRASS CLEANING GLASS CLEANING Bi-Monthly Maintenance: The following should be done every two months: CHECK FOR CREOSOTE DOOR AND GLASS GASKET INSPECTION LUBRICATE THE DOOR HINGE AND CONTROLS...
  • Page 39 CARE AND MAINTENANCE (Continued) DOOR AND GLASS GASKET INSPECTION A damaged or deteriorated glass or door gasket will allow air to enter the appliance through the space between the door and firebox. This will allow smoke to enter the room and hamper efficient burning. Inspect the door gasket to make sure it is flexible and completely intact.
  • Page 40 CARE AND MAINTENANCE (Continued) CHECK FOR CREOSOTE (Continued) 2. Burn the appliance with the combustion air control wide open for about 20 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns the wood vapors which might otherwise be deposited within the system.

  • Page 41: Before Calling For Service

    BEFORE CALLING FOR SERVICE SAVE TIME AND MONEY - CHECK THIS LIST BEFORE YOU CALL FOR SERVICE To eliminate unnecessary service calls, first read all the instructions in this manual carefully. The following checklist provides possible solutions to common occurrences that are not the result of defective workmanship or materials in this appliance.

  • Page 42: Replacement Parts And Removal Instructions

    REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS Several components inside your appliance are serviceable by you. These components are usually easy to remove and replace without special tools. Before you attempt to carry out any of these steps, be sure to read through the entire section. To order new parts, use the chart below to order the appropriate part number through your dealer.
  • Page 43 Unscrew the ten screws on the glass bracket with a 5/16" nut driver. Pull the glass retainer, glass, and glass gasket away from the door. Replace the glass with Travis Industries Inc. replacement glass (available at your dealer). The replacement glass is high temperature, high shock ceramic glass. When re-installing, make sure the gasket is properly aligned ..
  • Page 44 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks The firebricks inside your wood-burning appliance are used to store the radiating heat and create a more thorough combustion inside the firebox. Occasionally one of them will crack and require replacement. The directions below are divided into three sections, each section addressing either the baffle (top) firebricks, side and back firebricks, or floor (bottom) firebricks.
  • Page 45 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE SIDE AND BACK FIREBRICKS 1. Follow the directions for removing the floor firebricks. Metal clips that hold 2. Once the bottom firebricks are firebricks in place removed, the side and back firebricks can be pivoted out from behind the metal clips that hold the...
  • Page 46 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE BAFFLE (TOP) FIREBRICKS & COMPONENTS (Continued) FRONT VIEW Center Baffle Firebox Tube Wall Firebrick #1 - Lift brick #2 - Slide brick #3 - Rotate brick down over center baffle over center baffle and out the space...
  • Page 47 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Secondary Air Tube The secondary air tube is a tube with holes that runs along the top of the firebox. Over time it may wear and become ineffective. The secondary air tube should be replaced if it cracks or shows severe deterioration, because it supplies air into the firebox that allows for a more efficient fire.

  • Page 48: 5-Year Warranty

    At that time, you will be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your LOPI appliance if it is found to be defective in material or workmanship within the time frame stated within this limited warranty.

  • Page 49: Safety Label

    SAFETY LABEL The following is a safety label that is attached to your appliance for installation purposes. It is included here in case it is removed or becomes unreadable. Page 49...

Table of Contents