Travis Industries Fireplace Xtrordinair ProBuilder 54 Linear Installation Manual
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Travis Industries Fireplace Xtrordinair ProBuilder 54 Linear Installation Manual

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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2019, T.I.
ProBuilder
42 & 54 Linear
(MV/GSB2/GSR2)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
French language manuals at travisindustries.com
Manuels de langue Française à travisindustries.com
10/29/19
Tested and Listed by
Report # 0028GF105S
Omni-Test Laboratories, Inc.
Portland, Oregon
ANSI Z21.88-2016
CSA 2.33-2016
Fireplace
Home
www.travisproducts.com
100-01453

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  • Page 1 INSTALLER: Leave this manual with the appliance. French language manuals at travisindustries.com CONSUMER: Retain this manual for future reference. Manuels de langue Française à travisindustries.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com  Copyright 2019, T.I.

  • Page 2: O Verview

    A copy is shown on the next page. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 3: Probuilder 42 Linear Safety Label

    ProBuilder 42 Linear Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 4: Probuilder 54 Linear Safety Label

    ProBuilder 54 Linear Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 5: Table Of Contents

    Wiring Diagram – GSR2 Version ......69   Approved Vent ..............28     Vent Installation ...............29 Approved Vent Configurations ....... 29     Exhaust Restrictor Position..........29 Diffuser ................30   © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 6 Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 7  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 8: Installation Options

    42 PB Linear 47-1/8" (1197mm)* 54 PB Linear 59-1/8" (1502mm)* 15-7/8" * 404mm * * Includes the required 1/2" clearance to each side and rear of the fireplace. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 9: Packing List

    Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 49). © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 10: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 11: Fireplace Placement Requirements

    The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25” (693mm) tall. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 12: Televisions Placed Above The Fireplace

    (or build-out) between the fireplace and television (or use a CoolSmart TV Wall™ kit). Follow the guidelines below to reduce the amount of heat reaching the television. Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 13: Minimum Framing Dimensions

    15-7/8" 404mm The fireplace enclosure must be a minimum 45-1/4” (1150mm) for the 42PB or 54-1/2” (1385mm) tall for the 54PB. Do not build into the fireplace enclosure. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 14: Standoff Assembly

    These standoffs, when properly constructed, provide a guide for the required 1/2" clearance. NOTE: The rear standoffs are bent around the rear corners of the fireplace as shown below to the right. Rear Standoffs © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 15: Nailing Brackets

    (platform). Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 16: Standard Vs. Extended Position

    If the unit is being installed in the extended position, the standoff/heat shield assembly must be repositioned back ½” (see illustration below). NOTE: see pages 15 & 42.for additional details about standard vs. extended installations. Extended Position Standard Position © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 17: Header And Pipe Shield Installation

    At each of the perforations, bend the sides of the pipe shield backwards 90° as shown below. NOTE: The bottom flanges should be facing outward Tabs face out. Bend at perforations © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 18 Remove the (4) screws, (2) from each side of the starter collar. Line up the holes on the pipe shield tabs with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of the fireplace. Remove screws © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 19 Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step. Remove screw © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 20 Bend tabs down 90° Align holes When finished the fireplace should be configured like the picture below. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 21: Corner Installations

    NOTE ON PIPE SHIELD: When venting in a corner application, one side of the pipe shield may be disconnected from the top of the fireplace and bent at a 45° angle. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 22: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).

  • Page 23: Removing The Front Panel

    To remove the front cover 1/4" Nutdriver/Wrench (a) Remove the center wingnuts. (b) Loosen the two outer screws. (c) Rotate the front panel down. (d) Remove the front cover. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 24: Gas Line Requirements

    Contact the local gas supplier if the regulator is at an improper pressure. MV Version GSR2 & GSB2 Version © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 25: Gas Line Location

    Remove the knock-out in the desired location (you may wish to remove both knockouts if routing electrical through the base as well). Route the flex gas line (with shutoff valve) to the desired location. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 26: Electrical Connection

    Attach the junction box to the baseplate (make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 27: Optional Wall Switch Or Thermostat Installation (Gsb2 And Mv Only)

    To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 28: Vent Requirements

    (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems.

  • Page 29: Vent Installation

    # 5. Tighten the screws to secure the restrictor. # 2... (open - stock position) # 1 # 6... # 11 Back of Firebox © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 30: Diffuser

    Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened Before (Closed - Stock) diffuser plate with the screws removed earlier. After (Open) © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 31: Vent Configurations For 42 Pb Only For 54 Pb

     The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.  One 45° elbow may be used on the horizontal run.  HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). Exhaust Restrictor # 1 (stock)

  • Page 32: Vent Configuration: Vertical Termination For 42 Pb Only

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 33: Vent Configuration: Horizontal Termination With Vertical Rise For 42 Pb Only

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 34: Vent Configurations For 54 Pb Only For 42 Pb

     The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.  One 45° elbow may be used on the horizontal run.  HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). Exhaust Restrictor # 1 (stock) Diffuser Closed (stock) 8"...

  • Page 35: Vent Configuration: Vertical Termination For 54 Pb Only

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 36: Vent Configuration: Horizontal Termination With Vertical Rise For 54 Pb Only

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 37: Masonry Chimney Conversions

    Connector with Cover through the fireplace/chimney (included in #934 Masonry (entire length of liner must be Conversion Kit) retained within the fireplace/chimney). Do not run the liner near combustibles. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 38: Class A Chimney Conversion

    Retro Connector Duravent Direct Connector to the Vent Pipe Sections Additional Required Equipment: Flex Pipe (use adjustable section) 4" Flex (#711 or U.L. 1777) Termination (46DVA-VCH) Co-Axial Sections Fireplace © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 39: Termination Requirements

    Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 40: Hearth Requirements

    A non-combustible hearth may be constructed in front of the fireplace (see illustration below). A non-combustible hearth may be installed in front of the fireplace. The entire structure must be non- combustible. Do not build the hearth above the screen assembly. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 41: Facing Requirements

    This allows the fireplace structure to expand without cracking the facing (see dimensions below). 1/8" (3mm) Minimum 10-3/8" Minimum Framing Header 264mm 35-1/2" 902mm 20-1/8" 512mm Base of Fireplace Minimum 42 Lin. = 47-1/8" 1197mm 54 Lin. = 59-1/8" 1502mm © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 42: Standard Vs. Extended Position

    (or other non-combustible) (or other non-combustible) Extended Position - Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket Framing Fireplace Drywall Non-Combustible Facing (marble, etc.) © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 43: Facing Thicker Than 1-1/2

    The top piece is different than the bottom and has the letter “T” cut into it. Thick Facing Guide Thick Facing Guide Side Pieces Top/Bottom Pieces Phillips Screwdriver The thick facing guide may be removed after facing is installed. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 44 Extends 3/8" (9.5mm) below the tile stop Tile Stop Height PB42 Tile Stop Width 45” 20” Linear PB54 57” 20” Linear Tile Stop to Base of Fireplace 5-1/4" (134mm) 4-7/8"(124mm) © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 45: Screen Assembly Mounts

    To adjust the mounts, loosen the screws, slide the mounts to the desired position, then tighten the screws. Position edge of mount flush with finish material © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 46: Do Not Drill Or Screw Zone

    “DO NOT DRILL” shading. Make sure screws penetrate no more than ½” (13mm) into the fireplace. Do not drill or screw in the marked area © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 47: Mantel Requirements

    Combustible mantel columns (legs) require a 0” (0mm) clearance to the side of the fireplace (they must be to the side of the fireplace).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 48: Mantel Clearances

    (tile, marble, cement board, etc.) must and mantel legs. extend the full width of the mantel. Non Combustible Mantel and Legs © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 49: Finalizing The Installation

    Pilot Hood Sensing Spark electrode Electrode 4. Replace the glass. 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 50: Air Shutter Adjustment

    ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 10/29/19 - 1453...

  • Page 51: Location Of Controls

    Rotate the Control Door Down to Access Controls Shutoff Valve (accessible with screen removed) Gas Control Knob Flame Adjust Knob Pilot Igniter On/Off Switch Optional Blower Dial Optional Light Dial Optional Remote Receiver © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 52: Mv Units Only - Starting The Pilot

    With the pilot lit, the heater can be operated using the normal controls. Make sure to return the heater to the correct configuration before proceeding (replace logs, glass, barrier screen, if applicable). © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 53: Glass Frame Removal And Installation

    Bottom Corner Top Corner Top hook engages Bottom hook this slot in bracket engages this slot in bracket Replacement Barrier Part # 42 ProBuilder 250-04493 54 ProBuilder 250-04690 © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 54 NOTE: Make sure the glass frame is all the way in place – It should be parallel with the front of the fireplace when installed. Replacement Glass Frame Part # 42 ProBuilder 250-04491 54 ProBuilder 250-04689 © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 55 Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 56: Barrier Screen Visual Deflector Adjustment

    2. Remove the nuts using an 11/32” nut driver. Move the deflector to the desired position and reinstall the kept nuts. Test fit the assembly to the fireplace and make any adjustments as needed. © Travis Industries 10/29/19 - 1453...

  • Page 57: Crushed Glass Installation

    2 layers thick on the media tray. Make sure no glass is in the pilot area indicated in the picture below. No glass in this area. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 58 Make sure the glass is only 1 layer deep on the burner. Only one layer thick on burner Remove the pilot shield to uncover the pilot once you are finished placing the glass. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 59: Lp Conversion Instructions

    The conversion kit contains the LP manual regulator and torx wrench, burner orifice, and pilot orifice. 1. Access the firebox. 2. Remove the burner skirt by lifting the front edge up and sliding the skirt forward. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 60 3. Remove the burner. It is held in place with 8 screws (1/4” nutdriver). 4. Remove the air shutter retainer as shown below. It is held in place with 2 screws (1/4” nutdriver). © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 61 PB 42 Lin. 1.45mm PB 54 Lin. 1.65mm 6. Reinstall the orifice gasket that was removed in step 6. The longer portion of the gasket should be at the bottom. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 62 Natural Gas Orifice = .020N .020N .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench GSR2/GSB2 Natural Gas Orifice = .020N .020N Version .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 63 (see below) – MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 64: Wall Mount Remote Thermostat Installation (Optional) (Gsb2/Mv Units Only)

    There should be enough slack in the attached wires to lower the dashboard to the floor. Make sure not to damage any off the attached wires. Remove the two wires from the back of the on/off switch. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 65  Remove the wing nuts and set aside for reinstallation. Disconnect the wires and Molex reinstallation. connector from the main wire harness, remove and discard the battery holder. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 66 11 Install 3AAA batteries into the remote. 12 Sync the remote with the receiver (see syncing instructions included with remote). 13 Return the appliance to the correct configuration. © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 67: Wiring Diagram - Mv Version

    Thermocouple Thermopile Piezo Igniter On/Off Switch (on fireplace) Brown Copper Co-Axial Wire Orange Spark Electrode White Pilot Hood Optional Wall Switch, Thermostat, or Remote Control Optional Blower Wiring © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 68: Wiring Diagram - Gsb2 Version

    Ground 3.15A FUSE Base Pilot Sensor Integrated Flame Fireplace Detect Control Spark (IFC) Appliance Ground IPI/CPI Switch White Green ON / OFF AA Battery Tray Main Burner Switch © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

  • Page 69: Wiring Diagram - Gsr2 Version

    3 Amp 3.15A Fuse FUSE Flame Detect Rheostat Spark System EmberBed Jumper Lights* Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...
  • Page 70 Listing Details ............. 2 Vent Requirements .......... 28 Location of Controls ......... 51 Wiring Diagram .......... 67, 68 LP Conversion Instructions ......59 Mantel Column Clearances ......47 © Travis Industries 10/29/19 - 1453 PB 42 & 54 MV/GSB2/GSR2 Install...

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