Service Guide / Trouble Shooting - Schwank infraSchwank D 15U Technical Manual

Radiant tube heater with single-, two-stage or modulating operation
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infraSchwank D / calorSchwank D - shape U
12 Service guide /
Trouble shooting
Maintenance and annual check
A regular maintenance is the requirement for a
faultless operation of the appliance.
According to the National Standard Regulations,
heating-systems with radiant tubes must be checked
at least once a year.
Maintenance and trouble shooting is only allowed by
professional personnel that is competent and
instructed in radiant tubes.
Maintenance must include the following checks:
Check the surface of radiant tubes
Check the pollution and sooting of tubes
 clean (if necessary)
Check tightness of the tube system including
connection to the burner unit
Check the air/flue-system  clean (if necessary)
Check the gas connection  Leakage-test
Check the connection pressure, nozzle pressure
and start step
Check gas filter in case of reduced line
pressure, in case of pollution change filter set
Check the safety functions of the ignition- and
ionisation-controls
Check the valve functions
Check the function of the pressure switch
Check the electrical connections
Check the slope of the tubes (3 mm/m in
direction of the turn around box connection)
Check the flexible gas hose and electrical
connection to the burner unit
Check the room temperature control
Check the distances to any flammable materials
Check the air/flue ventilation of the room
Remove condensation water in the tube
Check correct connection of the reflectors
Check if the fan impeller runs correctly and is
free of any damages
Check the tight fit of the fan venturi
Check connection and tightness of the fan to the
burner unit
28
Any deviations must be fixed immediately. Defect
parts must be changed directly.
Pressure switches, pressure regulators, valves and
safety- and ignition devices can only be maintained
by the manufacturer or authorized personnel.
Trouble Shooting
fault
reason
No gas (check pre- and nozzle
Burner does not start
pressure)
Fault in electrical supply
Thermostat "OFF"
Connection of ignition- and ionisation
electrode is wrong
Differential pressure switch is defect or
out of order (contact must be open)
Control goes in fault
Flame signal wrongfully caused by
position during pre-
electrical defect of control
purge period
Pressure differential is not sufficient
Control goes in fault
No flame (no ignition, valve doesn't
position during the
open, no gas)
safety time
No or poor flame signal (flame does not
stick, bad insulation of the flame
detector, no contact between burner
and earth connection)
W rong polarity
Control goes into
Flame is off
fault position during
Contact of differential pressure switch
operation
opens
Flame signal is poor
In case of doubt, please contact:
Mr. John Balass
Devex Systems Pty Limited
5/83 Bassett St
Mona Vale NSW 2103
Tel: 02 9997 2811
Fax: 02 9997 7852

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