SCAN 45i Installation And Operation Instructions Manual

SCAN 45i Installation And Operation Instructions Manual

Direct vent gas fireplace insert

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WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Installation and

Operation Instructions

ATTENTION : CES INSTRUCTIONS DOIVENT
DEMUERER AVEC LE PROPRIÉTERE D'UNE
MAISON.
AVERTISSEMENT: Assurez-vous de bien suiv-
reles instructions données dans cette notice
pour réduire auninimum le risque d'incendie
ou d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
– Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil ou de tout
autre appareil.
– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
• Ne pas tenter d'allumer l'appareil.
• Ne touchez à aucum interrupteur. Ne
pas vous servir des téléphones se trou-
vant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournis-
seur de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vou ne pouvez rejoindre le fournis-
seur de gaz, appelez le service des incend-
ies.
– L'installatione l'entretien doivent être
assurés par un installateur ou un service
d'entretien qualifié ou par le fournisseur
de gaz.
139234_Rev_A 9.17 .10
1

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Summary of Contents for SCAN 45i

  • Page 1: Operation Instructions

    139234_Rev_A 9.17 .10 Installation and Operation Instructions WARNING: If the information in these ATTENTION : CES INSTRUCTIONS DOIVENT instructions is not followed exactly, a fire DEMUERER AVEC LE PROPRIÉTERE D’UNE or explosion may result causing property MAISON. damage, personal injury or loss of life. AVERTISSEMENT: Assurez-vous de bien suiv- reles instructions données dans cette notice – Do not store or use gasoline or other pour réduire auninimum le risque d’incendie flammable vapors and liquids in the vicinity ou d’explosion ou pour éviter tout dommage of this or any other appliance. matériel, toute blessure ou la mort. – WHAT TO DO IF YOU SMELL GAS – Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables • Do not try to light any appliance. dans le voisinage de cet appareil ou de tout • Do not touch any electrical switch; do not autre appareil. use any phone in your building. • Immediately call your gas supplier from a – QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE neighbor’s phone. Follow the gas supplier’s GAZ: instructions. • Ne pas tenter d’allumer l’appareil. • If you cannot reach your gas supplier, call • Ne touchez à aucum interrupteur. Ne the fire department.
  • Page 2: Installation & Service Tools

    • Torx T-20 screwdriver space below. You may also wish to attach your purchase • Tin snips receipt to this page for future reference. MODEL NAME: Scan 45i Direct Vent Gas Fireplace Insert We recommend that SERIAL NUMBER:_______________________________ our gas products be...
  • Page 3: Table Of Contents

    139234_Rev_A 9.17 .10 Table of Contents Installation & Service Tools ..2 Unpacking the Fireplace Unpacking the Fireplace ....3 1. A Miscellaneous Hardware Kit is packed within Specifications ........4 the firebox crate. It contains: General Information ......5 • Installation / Operation manual Safety Information ......6 • Fuel Conversion Kit, LP Installation •...
  • Page 4: Specifications

    Starfire Glass Ember Kit, Black ......#157272 Services of Middleton, Wisconsin. Starfire Glass Ember Kit, White......#157273 In addition, the Scan 45i gas fireplace insert has Tumbled Stone Kit ..........#157245 been tested and listed as a direct vent gas fireplace Mirrored Panels ............
  • Page 5: General Information

    4. The installation must conform to local codes. Your lo- c) Shall comply with NFPA 720 (2002 Edition). cal Scan authorized dealer can assist you in determin- 3. A Product-approved vent terminal must be ing what is required in your area for a safe and legal used, and if applicable, a Product-approved installation.
  • Page 6: Safety Information

    139234_Rev_A 9.17.10 Safety Information  This appliance is NOT for use with  Due to the high operating temperatures this aftermarket glass doors. This appliance is appliance should be located out of traffic and approved for use only with the surround away from furniture, draperies, etc. Maintain panel options listed on page 4 of this proper clearance to combustible mantels and manual. fireplace trim. Cet appareil ne sert pas avec des portes  Children and adults should be alerted to the en verre de marché des accessoires. hazards of high surface temperatures and Cet appareil est approuvé pour l’usage should stay away to avoid burns or clothing seulement avec les revêtements de porte, ignition. entoure les options de panneau et en  Young children should be supervised while verre de panneau énumérées à la page 4 they are in the same room as the appliance. de ce manuel. Toddlers, young children and others may  Wear gloves and safety glasses while be susceptible to accidental contact burns. installing or performing maintenance A physical barrier, such as a child guard, is procedures on this appliance.
  • Page 7: Installation Fireplace Requirements

    THIS APPLIANCE MUST NOT BE CONNECTED TO A and chimney, contact a professional fireplace technician CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE OF or your local authorized Scan dealer for professional as- ANY KIND. All venting components must be installed in sistance.
  • Page 8: Hearth Protection

    Always maintain the proper clearances to allow for the flow of ventilation air around the insert. Hearth Requirements Hearth protection in front of the Scan 45i must be composed of any noncombustible material extending a minimum 36” wide. Hearth protection must extend a minimum 18”...
  • Page 9: Clearances

    139234_Rev_A 9.17 .10 Mantel and Top Trim Clearances Measure clearances from the finished floor of the fire- MANTEL place opening. AREA 53 1/2” (1359 mm) 1” 52” (1321 mm) 3.5” 5.5” 50 1/2” (1283 mm) 7.5” 9.5” 49” (1245 mm) 11.5” 47 1/2” (1207 mm) 45”...
  • Page 10: Vent Guidelines

    • Installation of any components not manufactured BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT or approved by Scan or failure to meet all clearance BELOW THE END OF THE INTAKE DUCT (normally at requirements will void all warranties and could result the damper area).
  • Page 11: Masonry Fireplaces

    139234_Rev_A 9.17 .10 Venting through a Masonry Fireplace IMPORTANT NOTICE: 1. Measure height of the chimney to fireplace opening. INSTALLATION OF A HIGH-WIND TERMINATION CAP Determine if both the intake and exhaust will be IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING extended to the top of the chimney. In Canada, both SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN liners must extend the full length of the chimney #46DVA-VWG IS ALSO RECOMMENDED.
  • Page 12: Prefabricated Fireplaces

    139234_Rev_A 9.17.10 Prefabricated Fireplace Installation IMPORTANT NOTICE: IMPORTANT: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE #46DVA-VWG IS ALSO RECOMMENDED. FIREBOX. THIS SHOULD ONLY BE DONE BY A QUALIFIED OR LICENSED PLUMBER OR GAS FITTER. A factory-built fireplace will require modification prior to installation of the insert. Exhaust Modification 1. Remove any fuel grate and other components at- Listed Direct Vent tached to the firebox. Do not cut out any sheet metal Standard or High-wind Intake Air Termination Cap...
  • Page 13: Vent Requirements

    9. Surround panels must not block or seal any venti- A 10 foot long extension cord is available from your lation openings on the prefabricated fireplace. Scan dealer, PN 223253. 2. Level and Plumb the Cabinet: With the fireplace cabinet in its final position, con- WARNING: FAILURE TO POSITION THE PARTS IN firm that it is level and plumb.
  • Page 14: Gas Connection

    Correct gas pressure is essential for efficient and safe See fig. 11 and 12. operation of the Scan 45i gas insert. It is important that For your convenience, the Scan 45i is shipped with a the correct pressure is established at the time of the length of 3/8”...
  • Page 15 139234_Rev_A 9.17 .10 Symptoms of incorrect gas pressure include: Insufficient gas pressure: • Small pilot flame which can result in poor pilot rectification and/or frequent burner outages. • Little variation in flame picture between HI and LO regulator settings. • Insufficient gas to support more than one ap- pliance causing nuisance outages or gas surges.
  • Page 16: Fuel Conversion

    Rating Specifications: NG LP Min. Input Rate, 0 - 2000 ft. 12,750 21,000 The Scan 45i is shipped from the factory equipped to Max. Input Rate, 0 - 2000 ft. 33,000 33,000 burn Natural gas. Fuel Conversion Kits are available to Max.
  • Page 17 139234_Rev_A 9.17 .10 Pilot Head Ignitor Pilot Orifice Flame Sensor Orifice Air Holder Shutter Burner Orifice Figure 15. Fuel conversion components and assemblies 7. Change the Air Shutter position: Lift the shutter tube up in its hinge pin slots and turn the tube over, so that the appropriate fuel type indicator (LP or NG) is orient- ed facing you.
  • Page 18: High Altitude Adjustment

    139234_Rev_A 9.17.10 High Altitude Adjustment ORIFICE JØTUL When installing this appliance at altitude above 2000 ELEVATION GAS TYPE SIZE PART NO. feet, it is necessary to compensate for the thinner air 0 - 2000’ (less volume of air per cubic foot). Higher altitudes affect NATURAL 220641 (0 - 619m) the atmospheric pressure and heat value of gaseous fuels.
  • Page 19: Flame Picture Adjustment

    “anemic” flame. This flame is generally more efficient, but not very attractive. We recommend the following settings for the Scan 45i gas insert: Figure 21. Proper flame picture - Glass Embers. Propane: 3/16” open Natural Gas: 1/16”...
  • Page 20: Optional Glass Panel Kits

    139234_Rev_A 9.17.10 Install Optional Glass Panels #157269 Mirrored Panels #157270 Black Reflective Panels #157271 Black Reflective Panels, Decorative Kit Contents: • Left and Right Panels • Rear Panel • White Cotton Gloves Tools Required: Figure 23. Remove the left and right Burner Bracket nuts. • 1/4” socket driver • 10 mm socket wrench CAUTION ! HANDLE THE PANELS USING THE WHITE COTTON GLOVES SUPPLIED. SKIN OILS CAN ETCH THE GLASS SURFACE AND...
  • Page 21: Burner Media Installation

    139234_Rev_A 9.17 .10 Starfire Glass Embers Tumbled Stones Kit #157245 #157272, Black NOTE: Install the optional Reflective Glass Panels before #157273, White installing the stones. Spread the stones evenly around the burner media tray. NOTE: Install the optional Reflective Glass Panels before installing the stones. Spread the glass embers evenly around the burner CAUTION: Take care to avoid blocking the burner media tray.
  • Page 22: Wall Thermostat

    The optional Remote Control can be used with the The thermostat should be placed in the same room as Scan 45i, however, the receiver must be installed outside the heater, typically 5’ off the floor. Avoid drafty areas or of the unit.
  • Page 23: Surround Assembly

    139234_Rev_A 9.17 .10 Surround Panel Installation The Scan 45i 48” x 30” surround panels include a Backing Plate and a Front Assembly with Riser Bar. This surround Engage Surround Panel package will cover fireplace openings 47 1/2” Wide x tabs with these slots.
  • Page 24: Burner Controls

    139234_Rev_A 9.17.10 Fireplace Operation NOTE: THE FUNCTIONALITY OF THE IPI SYSTEM IS DEPENDANT UPON A NUMBER OF VARIABLES UNIQUE TO YOUR SPECIFIC INSTALLATION. THESE INCLUDE TALL CHIMNEYS, WINDY ENVIRONMENTS, AND VERY COLD OUTSIDE TEMPERATURES. SUCH CONDITIONS CAN RESULT IN PILOT AND/OR BURNER MALFUNCTION. IF THIS SHOULD OCCUR, OPERATE THE APPLIANCE IN CPI Figure 33. Burner controls. MODE. SEE BELOW FOR DETAILS. Burner Controls Pilot assembly • Burner functions may be manually controlled by plac- ing the burner switch in the ON/OFF position. • The STAT position permits automatic control through use of an optional wall thermostat or remote control device.
  • Page 25: System Check

    THE GLASS REMOVED, CRACKED OR BROKEN. Blower Operation Accent Lamps The Scan 45i is equipped with a 125 cfm heat-activated Twin accent lamps are controlled by the switch and blower. The power cord should be connected to the dimmer located to the left of the blower controls.
  • Page 26: Maintenance

    ALWAYS USE SCAN AUTHORIZED PARTS. NEVER SUBSTITUTE ANY OTHER PARTS. The firebox should be vacuumed annually. Be sure to vacuum or wipe off the pilot assembly and burner orifice and burner tube.
  • Page 27: Illustrated Part Breakdown

    139234_Rev_A 9.17 .10 Scan 45i Replacement Parts ONLY USE REPLACEMENT PARTS PROVIDED BY AN AUTHORIZED JØTUL DEALER. Figure 39. Burner and Spud Assembly No. Part Number Description No. Part Number Description 223973 Ribbon Burner 129707 Flex tube w/connectors (3/8” O.D. x 24”) 2-32 157266 Spud Assembly, Complete 222280...
  • Page 28 139234_Rev_A 9.17.10 Figure 40. Dimmer & Blower Controls Assembly Figure 42. Lamp Assembly No. Part Number Description 117917 Screw, HWH SMA 8 x 1/2 SL Blk Oxide 22397092 Light Shade, Matte Black 118015 Screw,PH SMA #7x1/2 Zinc 157323 Light Fixture, High Temperature 222943 Light Bulb, 130 Volt, 50 Watt 222977...
  • Page 29: Approved Vent Manufacturers

    139234_Rev_A 9.17 .10 Appendix Approved Vent Manufacturers Wiring Diagrams The Scan 45i fireplace insert is approved for installa- tion with vent chimney components supplied by the following manufacturers: RHEOSTAT Simpson Dura-Vent, Inc. P.O. Box 1510 Vacaville, CA 95696-1510 800-835-4429 POWER SUPPLY Selkirk Corporation 1301 W.
  • Page 30: Warranty Statement

    139234_Rev_A 9.17.10 Scan Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. Limited Warranty 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL. 4) Labor or other costs associated with the repair of gas controls, plumbing, This warranty policy applies to gas products identified by burners, log set, or sheet metal firebox beyond the warranty period. Jøtul, Scan, and Atra trade names, as set forth below. 5) Damage caused by unauthorized modification, use or repair. A. Cast Iron, Steel Doors, Surround Components, Firebox: 6) Damage to enameled surfaces caused by improper operation or misuse, Jøtul North America Inc. (JØTUL) warrants, to the original including use that is not in conformance with the operating instructions contained in this owner’s manual. Such damage can typically be identified by retail purchaser, that those components of the Jøtul, Scan, bubbling, cracking, or discoloration of the enamel finish. or Atra Gas Stove or Fireplace specified above will be free of 7) Costs incurred by travel time and/or loss of service. defects in material and workmanship for a period of five (5) 8) Damage incurred while the Jøtul, Scan, or Atra Gas Stove or Fireplace is in years from the date of purchase. This warranty is subject transit. to the terms, exclusions and limitations set forth in the IN NO EVENT SHALL JØTUL, ITS PARENT COMPANY, SHAREHOLDERS, following text. AFFILIATES, OFFICERS, EMPLOYEES, AGENTS OR REPRESENTATIVES BE B. Burner, Burner Treatments, Firebox Panels: LIABLE OR RESPONSIBLE TO YOU FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR OTHER SIMILAR DAMAGES, INCLUDING, BUT JØTUL warrants, to the original retail purchaser, that NOT LIMITED TO, LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, those components of the Jøtul, Scan, or Atra Gas Stove or OR DAMAGES TO A STRUCTURE OR ITS CONTENTS, ARISING UNDER ANY THEORY OF LAW WHATSOEVER. ALL IMPLIED WARRANTIES, INCLUDING Fireplace specified above will be free of defects in material...
  • Page 31: Lighting Instructions

    139234_Rev_A 9.17 .10 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot. C.
  • Page 32 139234_Rev_A 9.17.10 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that the these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.

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