Alto-Shaam 6-10ML Service Maintenance Manual
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Alto-Shaam 6-10ML Service Maintenance Manual

Gas ml series combination oven/steamer
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W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0
PHONE:
262.251.3800
800.558-8744
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P R I N T E D I N U
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FAX: 262.251.7067 • 800.329.8744
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262.251.1907
USA
CANADA
INSTALLATION
SERVICE
MAINTENANCE
MANUAL
GAS ML
COMBINATION
OVEN
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ONLY
INTERNATIONAL
AND
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STEAMER
U S A
WEBSITE:
www.alto-shaam.com
# 6 4 7 0
• 4 / 2 0 0 5
M L

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  • Page 1 W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0 U S A PHONE: 262.251.3800 FAX: 262.251.7067 • 800.329.8744 WEBSITE: ONLY 800.558-8744 262.251.1907 www.alto-shaam.com CANADA INTERNATIONAL P R I N T E D I N U # 6 4 7 0 • 4 / 2 0 0 5...
  • Page 2 ALTO-SHAAM, INC. ® P.O. BOX 450, W164 N9221 WATER STREET MENOMONEE FALLS, WI 53052-0450, USA MODEL SERIAL NO. Contact the factory if any The Alto-Shaam Gas GAS TYPE MANIFOLD GAS PRESSURE IN. W.C. servicing assistance is Combitherm oven/steamer INPUT RATE BTU/HR required.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 INSTALLATION 2.0 CONTROL PANEL IDENTIFICATION . .15- 16 Receiving & Transportation ..1 S-Control Panel Identification ..17 Basic Installation Site Requirements . . .1 Safety Precautions ... . .18 Preventive Maintenance .

  • Page 4: Installation

    COMBITHERM GAS INSTALLATION ® 1.1 RECEIVING & TRANSPORTATION Upon receipt of the Combitherm combination oven/ steamer, check the exterior of the shipping carton for any physical ® damage that could result in damage to the contents. If the oven was not received from the carrier in an upright position, there is a stronger possibility of concealed damage.

  • Page 5: Ventilation Requirements

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.3 VENTILATION REQUIREMENTS A steam ventilation hood is mandatory for the operation of the oven. The ventilation hood must be installed in accordance with local building codes for steam exhaust and must protrude 12-inches to 20-inches (300mm to 500mm) over the front side of the oven.

  • Page 6: Installation Requirements

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.6 INSTALLATION REQUIREMENTS The installation surface must be non-combustible (unable to burn). 4" (102mm) ➡ ➡ ➡...

  • Page 7: Air Supply Requirements

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.7 AIR SUPPLY REQUIREMENTS 1.8 ASSEMBLY REQUIREMENTS Installation of this oven must include a provision 1.8.1 EXHAUST GAS for an adequate flow of fresh air for gas combustion.

  • Page 8: Roll-In Cart (Trolley) Guide Rails

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.8 ASSEMBLY REQUIREMENTS 1.8.5 ROLL-IN CART (TROLLEY) GUIDE RAILS ON CART EQUIPPED MODELS Push the roll-in cart (trolley) into the oven, center Mount on the bottom of the oven REAR SUPPORT...

  • Page 9: Water Supply

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.10 WATER SUPPLY CONNECT TO POTABLE ( ) COLD WATER ONLY DRINKABLE WATER PRESSURE REQUIREMENTS: THE MAIN WATER SUPPLY SHUT-OFF VALVE MUST BE IN M I N I M U M 40 PSI (2.8 BAR) THE OPEN POSITION WHEN THE OVEN IS BEING USED.

  • Page 10: Gas Connection Requirements

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.12 GAS CONNECTION REQUIREMENTS Installation of this oven must be completed by a qualified installer familiar with the local codes and regulations governing the installation of commercial gas appliances.

  • Page 11: E Ak Tes Tin G

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.15 LEAK TESTING If a pressure leak test above 1/2 psi is to be The use of an electronic combustible gas leak detector performed on the building supply gas piping, the is helpful, however, this type of detector can be shut-off gas valve and oven inlet gas supply line...

  • Page 12: Gas Pressure Chart

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1 . 1 8 G A S P R E S S U R E C H A RT The gas valve, pilot burner and nozzles for the main burner have been fitted according to the gas type specified on the name plate.

  • Page 13: Burner Pilot Adjustment

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.20 BURNER PILOT ADJUSTMENTS Combitherm gas ovens are equipped with intermittent pilot- NOTE: If this procedure is not clearly understood, DO NOT based operation and are fitted with a Honeywell gas valve.

  • Page 14: Sequence Of Operation

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.21 SEQUENCE OF OPERATION Honeywell SmartValve System ™ Start Apply 24 VAC to Appliance Thermostat Calls for Heat Five Minute Retry Delay Flame Signal •...

  • Page 15: Stacking Combitherm Connections

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.22 STACKING COMBITHERM CONNECTIONS Stacking Combitherm requirements: • Two (2) water supply connections • Two (2) water drain connections •...

  • Page 16: Post Installation Check List

    C O M B I T H E R M G A S I N S TA L L AT I O N ® 1.23 POST-INSTALLATION CHECK LIST In order for this oven to operate properly, installation must conform with the instructions provided in this manual.

  • Page 17: Emergency Operation

    E M E R G E N C Y O P E R AT I O N 1 . 2 4 In the event of an error code, operation of the Combitherm can be continued on a limited basis for a short duration.
  • Page 18 2 . 0 C O N T R O L PA N E L I D E N T I F I C AT I O N POWER ON/OFF KEY STEAM MODE KEY RETHERM MODE KEY START / STOP KEY SUPERHEATED STEAM AND CONVECTION MODE KEY CONVECTION MODE KEY...

  • Page 19: Control Panel Identification

    2 . 0 C O N T R O L PA N E L I D E N T I F I C AT I O N POWER ON/OFF KEY ADJUSTMENT KNOB Activates power to the oven. Serves the same function as the up and down arrow keys to increase or decrease the displayed cook temperature , time...

  • Page 20: S-Control Panel Identification

    2 . 1 S - C O N T R O L PA N E L I D E N T I F I C AT I O N OFF POSITION Maintains oven in a stand-by mode. STEAM The oven will operate at a fixed steam temperature of 212°...

  • Page 21: Safety Precautions

    2 . 2 I M P O R TA N T S A F E T Y P R E C A U T I O N S For safe release of the cooking compartment steam, initially open the door approximately 2"...

  • Page 22: Preventive Maintenance

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® 2.3 Preventive Maintenance In addition to the routine cleaning and maintenance procedures, there are several additional steps to be taken for both sanitation purposes and to keep the oven running at top operating efficiency.

  • Page 23: Cleaning Instructions

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® RUBBER GLOVES AND PROTECTIVE EYE WEAR MUST BE WORN WHEN USING THE OVEN CLEANER. USE AUTHORIZED COMBITHERM LIQUID OVEN CLEANER ONLY.

  • Page 24: Automatic Cleaning Program

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® A U T O M AT I C C L E A N I N G P R O G R A M 2.

  • Page 25: Monthly Cleaning

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® 2.6 Monthly Cleaning — GAS P e r f o r m o n c e a m o n t h i n a d d i t i o n t o t h e d a i l y o v e n c l e a n i n g p r o c e d u r e .

  • Page 26: Fan Cleaning

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® Monthly Cleaning T h o r o u g h l y c l e a n t h e f a n a t a m i n i m u m o f o n c e e v e r y s i x m o n t h s .

  • Page 27: Roll-In Cart/Food Trolley Cleaning

    C O M B I T H E R M C L E A N I N G & M A I N T E N A N C E ® 2 . 7 R O L L - I N C A RT / F O O D T R O L L E Y C L E A N I N G O N E Q U I P P E D M O D E L S 1.

  • Page 28: Service Section

    G A S S E RV I C E S E C T I O N ® 3.1 COMBITHERM SERVICE Alto-Shaam urges the user to maintain a record of service performed on the Combitherm Gas Oven/Steamer. Model: ______________________ Serial No: ______________________ Gas Type: ______________________ D A T E...

  • Page 29: Combitherm Gas

    C O M B I T H E R M G A S S E RV I C E S E C T I O N ® 3.2 COMBITHERM GAS Sound Absorber ( EXHAUST SILENCER 3.2.1 EXTERIOR COMPONENTS Food Probe 3.2.2 OPERATING SCHEMATIC Electrical...

  • Page 30: Service Views - Left - Side Panel Models 6•10, 7•14, 10•10, 10•20, 12•18

    C O M B I T H E R M G A S S E RV I C E S E C T I O N ® 3.3 SERVICE VIEW: Left Side Panel Components Combitherm Gas Models 6•10 , 7•14 , 10•10 , 10•20 and 12•18...

  • Page 31: Control, Bypass, Water

    C O M B I T H E R M G A S S E RV I C E S E C T I O N ® 3.3 SERVICE VIEW: Control, Bypass & Water Combitherm Gas Models 6•10 , 7•14 , 10•10 , 10•20 and 12•18...

  • Page 32: Optional Grease Collection System

    C O M B I T H E R M G A S S E RV I C E S E C T I O N ® 3.3 SERVICE VIEW: Grease Collection System (option) Combitherm Gas Models 7•14 Front of unit Grease Drain Grease Collection Drip Pan .

  • Page 33: Troubleshooting

    3.4 TROUBLESHOOTING In the event of a Combitherm malfunction during operation, an error code and message will appear in the display to assist in finding a rapid solution to the problem. The following is a list of all error codes which includes the cause along with a possible solution.

  • Page 34: Control Reset

    WHEN RESET THE DISPLAY WILL INDICATE THE TIME AND DATE AND THE CONTROLS WILL BE FULLY FUNCTIONAL Alto-Shaam has established a twenty-four hour emergency service call center to offer immediate customer access to a local authorized service agency outside of standard business hours. The emergency...

  • Page 35: Combitherm Gas Parts List

    3 . 5 - Pa r t s L i s t • C o m b i t h e r m G a s PART DESCRIPTION 6•10 7•14 10•10 10•20 12•18 20•20 Electronic Control Parts: Board, Closed System LED BA-33733 BA-33733 BA-33733...
  • Page 36 3 . 5 - Pa r t s L i s t • C o m b i t h e r m G a s PART DESCRIPTION 6•10 7•14 10•10 10•20 12•18 20•20 Electrical Parts ( CONTINUED Fuse Holder, 2.0-6.3 Amp FU-33756 FU-33756 FU-33756...
  • Page 37 3 . 5 - Pa r t s L i s t • C o m b i t h e r m G a s PART DESCRIPTION 6•10 7•14 10•10 10•20 12•18 20•20 Water Plumbing Parts: Cooling Pipe Elbow EB-24590 EB-24590 EB-24590...
  • Page 38 3 . 5 - Pa r t s L i s t • C o m b i t h e r m G a s PART DESCRIPTION 6•10 7•14 10•10 10•20 12•18 20•20 Mechanical Parts ( CONTINUED Door, Interlock Switch Bracket BT-26160 BT-26160 BT-26160...

  • Page 39: S-Control Parts List

    3 . 5 - Pa r t s L i s t • C o m b i t h e r m G a s PART DESCRIPTION 6•10 7•14 10•10 10•20 12•18 20•20 S-Control Parts: Oven Temperature Probe PR-33850 PR-33850 PR-33850 PR-33850...

  • Page 40: Wiring Diagrams

    Wa r r a n t y e f f e c t i v e J a n u a r y 1 , 2 0 0 0 RECORD THE MODEL AND SERIAL NUMBER OF THE OVEN FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THE OVEN. Model Number: _____________________________________...

This manual is also suitable for:

7-14ml10-20ml12-18ml20-20ml10-10ml

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