Regency Fireplace Products PG33-NG Owners & Installation Manual

Pg33 gas inbuilt

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Owners &
Installation
LISTINGS AND CODE APPROVALS
These gas appliances have been tested
in accordance with AS4533-2000, NZS
5262 and have been certifi ed by the
Australian Gas Association for installa-
tion and operation as described in these
Installation and Operating Instructions.
Your unit should be serviced annu-
ally by an authorised service person.
PG33 Gas Inbuilt
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING:
Improper installation, adjustment, altera-
tion, service or maintenance can cause
injury or property damage. Refer to this
manual. For assistance or additional in-
formation consult an authorised installer,
service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl am-
mable vapours and liquids in the vicinity of
this or any other appliance.
Installation and service must be performed
by an authorised installer, service agency or
the gas supplier.
918-649b
Models:
PG33-NG
PG33-LPG
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appli-
ance
Do not touch any electri-
cal switch: do not use any
phone in your building.
Immediately call your gas
supplier from a neighbour's
phone. Follow the gas sup-
plier's instructions.
If you cannot reach your
gas supplier, call the fi re
department.
01/09/14

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Summary of Contents for Regency Fireplace Products PG33-NG

  • Page 1 Owners & Installation Models: PG33 Gas Inbuilt PG33-NG PG33-LPG PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING: FOR YOUR SAFETY Improper installation, adjustment, altera- What to do if you smell gas: tion, service or maintenance can cause LISTINGS AND CODE APPROVALS Do not try to light any appli- injury or property damage.
  • Page 2: To The New Owner

    TO THE NEW OWNER: Congratulations! You are the owner of a state-of-the-art Gas Stove by FPI FIREPLACE PRODUCTS INTERNATIONAL. The PG33 has been designed to provide you with all the warmth and charm of a wood fi replace. The model PG33 has been approved by the Australian Gas Association for both safety and effi...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY LABEL OPERATING INSTRUCTIONS Safety Label..............4 Lighting Plate Instructions ........30 Remote Control ............31 INSTALLATION Operating Instructions ..........31 Lighting Procedure ........... 31 Important Message ............. 5 Resetting the Unit ............. 31 Before You Start ............5 Shutdown Procedure ..........
  • Page 4: Safety Label

    SAFETY LABEL This is a copy of the label that accompanies each PG33 Gas Fireplace. We have printed a copy of the contents here for your review. DATA BADGE NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 5: Installation

    INSTALLATION IMPORTANT: 10) Be aware of electrical wiring locations in walls YOUNG CHILDREN SHOULD BE CARE- and ceilings when cutting holes for termination. FULLY SUPERVISED WHEN THEY ARE SAVE THESE IN THE SAME AREA AS THE APPLI- 11) Under no circumstances should this appliance INSTRUCTIONS ANCE.
  • Page 6: Installation Checklist

    INSTALLATION INSTALLATION lations when used with a Listed Millivolt 23"(584mm) Thermostat. Some areas may have further CHECKLIST requirements, check local codes before installation. 1) Locate appliance 6) The PG33 Direct Flue Gas Fireplace is ap- a) Room location, page 6 proved for alcove installations, which meet b) Clearances to Combustibles, page 7 the clearances listed on this page.
  • Page 7: Clearances

    INSTALLATION CLEARANCES COMBUSTIBLE MANTELS A major cause of chimney related fi res is Because of the extreme heat this fi replace emits, the mantel clearances are critical. failure to maintain required clearances (air Combustible mantel clearances from top of unit are shown in the diagram below. space) to combustible materials.
  • Page 8: Framing And Finishing

    INSTALLATION FRAMING AND FINISHING 1) Determine the total thickness of facing mate- Rear Termination Simpson Dura-Flue rial (e.g. drywall plus ceramic tiles) to allow Minimum Clearances the fi nished surface to be fl ush with the front Simpson Dura-Flue Piping of the unit.
  • Page 9: Unit Assembly Prior To Installation

    INSTALLATION UNIT ASSEMBLY PRIOR TO INSTALLATION Top Facing The Top Facing Support, the Side Nailing Strips Top Facing Support & Support and the 2 Top Standoffs must be correctly po- Side Nailing Strips sitioned and attached to the top before the unit is put into position.
  • Page 10: Exterior Flue Termination Locations

    INSTALLATION EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced fl ue terminals or the fl ue terminals of outdoor appliances according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand) Minimum Clearance (mm) Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input - Appliances over 50 MJ/h input From the ground or above a balcony...
  • Page 11: Horizontal Terminations Only

    INSTALLATION REGENCY DIRECT FLUE SYSTEM (FLEX) HORIZONTAL TERMINATIONS ONLY This fl ueing system, in combination with the PG33 Direct Flue Gas Fireplace, have been tested and listed as a direct fl ue heater system by AGA. The location of the termination cap must conform to the requirements in the Flue Terminal Locations diagram on page 10. Regency Direct Flue (Flex) System Termination Kit (Part # 946-513) includes all the parts needed to install the PG33 with a maximum run of 2 feet.
  • Page 12: Installation Procedures

    INSTALLATION INSTALLATION PROCEDURES for Regency Direct Flue System (Flex) 1) Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly.
  • Page 13: Horizontal Or Vertical Terminations

    INSTALLATION SIMPSON DURA-FLUE FLUEING Horizontal or Vertical Terminations The Simpson Dura-Flue Direct Flue System offers Vertical a complete line of component parts for installation Terminal of both horizontal and vertical installations. Many items are offered in decorative black, as well as Storm Collar galvanized fi...
  • Page 14 INSTALLATION FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-FLUE DIRECT FLUE GS SYSTEM (NG, LPG & ULPG) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using one 90 elbow, with Simpson Dura-Flue Direct Flue GS fl...
  • Page 15 INSTALLATION The PG33 is approved for a maximum 40 ft. straight vertical, with Simpson Horizontal (M) Dura-Flue Direct Flue GS fl ue systems for LPG, ULPG and NG. The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Flue Direct Flue 12.2 GS fl...
  • Page 16 INSTALLATION FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-FLUE DIRECT FLUE GS SYSTEM and REGENCY DIRECT FLUE SYSTEM (FLEX) (NG, LPG & ULPG with ULPG Burner) This diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 45 and one 90 elbow (two 45 elbows equal...
  • Page 17 INSTALLATION FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-FLUE DIRECT FLUE GS SYSTEM and REGENCY DIRECT FLUE SYSTEM (FLEX) (ULPG with NG/LPG Burner) This diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 45 and one 90 elbow (two 45 elbows equal one 90...
  • Page 18 INSTALLATION Horizontal Flueing with Two (2) 90 Elbows Horizontal Flueing with Three (3) 90 Elbows One 90 elbow = Two 45 elbows. One 90 elbow = Two 45 elbows. Option H + H1 With these options, Option H + H1 +H2 With these options, maximum total pipe max.
  • Page 19 INSTALLATION Horizontal Flueing with Three (3) 90 Elbows One 90 elbow = Two 45 elbows. Option V + V1 H + H1 With these options, Min. Max. Min. Max. max. total pipe length is 30 feet with min. of 0.6m 0.3m 0.9m 1.2m...
  • Page 20 INSTALLATION Vertical Flueing with Three (3) 90 Elbows One 90 elbow = Two 45 elbows. Option H + H1 V + V1 With these options, max. total Max. Min. Max. Min. pipe length is 30 feet with min. 0.3m 0.3m 0.9m 0.9m of 11 feet total vertical and...
  • Page 21: Horizontal Installations

    INSTALLATION HORIZONTAL INSTALLATIONS Install the fl ue system according to the manufacturer's instructions included with the components. hole in the exterior wall where the fl ue will be termi- 8) Slide the appliance and fl ue assembly towards 1) Set the unit in its desired location. Check to nated.
  • Page 22: Vertical Termination

    INSTALLATION VERTICAL TERMINATION to add pipe sections through the fl ashing until 1) Maintain the 1-1/2" (38mm) clearances elbows. Ensure that all pipes and elbow the height of the fl ue cap meets the minimum (air spaces) to combustibles when passing connections are in the fully twist-locked height requirements specifi...
  • Page 23: System Data

    INSTALLATION 7) Gas Outlet Pressure Electric Modulator GAS CONNECTION PG33-NG System Data 8) Pilot Outlet 9) Main Gas Outlet The gas line should be rigid pipe. Copper may Conversion Kit# 433-968 also be used if approved by AS5601-2004. 10) Side Outlet For 0 to 610 metres altitude The gas connection at the valve is 1/2 Female.
  • Page 24 INSTALLATION Conversion Kit #433-968 for NG to LPG THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! 11) Stick the conversion label "This unit has Conversion Kit Contains: been converted to LPG" over top of the serial number decal.
  • Page 25 INSTALLATION 17) Remove the control box cover by 23) Adjusting the Outlet Pressure: All the WARNING: To ensure the correct operation undoing the 3 screws. Maneuver through adjustments must be carried out in the of the modulator it is necessary that the antenna.
  • Page 26: Optional Brick Panels

    INSTALLATION OPTIONAL BRICK LOG SET INSTALLATION PANELS D) 251 A) 250 1) Undo the bottom 2 door latches and open and E) 252 Front Right Cross Log remove glass door. Remove logs. 902-252 E m b e r s 902-156 Vermiculite 902-179/21 Rockwool...
  • Page 27: Flush Louvers

    INSTALLATION 8) Pull off ember size pieces of rockwool and gently place them on the front of the burner tray in the places shown in the photo below. Do not compress the rockwool, leave it loose. 9) Test fi re to ensure proper light off (make 6) Place the bottom left front edge of Log 251 against the left edge of the burner tray Diagram 1...
  • Page 28 INSTALLATION STANDARD FLUSH DOOR The standard fl ush door comes with a black frame. To install the frame, simply hook the top door fl ange onto the top of the unit and swing the door towards the unit, diagram 1. Be care- ful that the glass gasket does not roll up;...
  • Page 29 INSTALLATION WIRING This heater requires a 240V A.C. supply for the gas control to operate. A 240V A.C. power supply is needed for the fan/blower operation. CAUTION: Label all wires prior Caution: Ensure that the wires do to disconnection when servic- not touch any hot surfaces and are ing controls.
  • Page 30: Operating Instructions

    OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS WARNING: DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. Regency PG33 Gas Inbuilt...
  • Page 31: Lighting Plate Instructions

    OPERATING INSTRUCTIONS INSTALLATION REMOTE CONTROL SHUTDOWN OPERATING INSTRUCTIONS INSTRUCTIONS Use the Regency Remote Control Kit approved for this unit. Use of other systems may void your 1) Press the ON/OFF button once. Before operating this appliance, proceed through warranty. the following check list. 2) Turn off all electric power to the appliance if The remote control kit comes with a hand held service is to be performed.
  • Page 32: Fan Operation

    OPERATING INSTRUCTIONS Fan: FAN OPERATION NORMAL OPERATING Increase - If the unit is switched on, pressing SOUNDS OF and releasing the fan plus (+) button once will Set the fan speed on the control panel located increase the fan speed to the next available in behind the bottom louvre.
  • Page 33: Maintenance Instructions

    MAINTENANCE General Flue Maintenance MAINTENANCE WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED INSTRUCTIONS Conduct an inspection of the fl ueing system semi- TO THE HAZARDS OF HIGH annually. Recommended areas to inspect as follows: SURFACE TEMPERATURE AND Any maintenance required accessing the 1) Check the Flueing System for corrosion in areas glass door of the unit must be performed SHOULD STAY AWAY TO AVOID...
  • Page 34: Gold-Plated Or Brass Louvers

    MAINTENANCE GLASS GASKET GOLD-PLATED or Flush Glass Replacement BRASS LOUVERS/TRIM If the glass gasket requires replacement use Remove the fl ush door front. Remove the 4 5/8" fl at glass gasket for the Bay Front (Part glass clips from each corner. Slide in the new The 24 carat gold-plated or brass fi...
  • Page 35: Fan Replacement

    MAINTENANCE FAN REPLACEMENT 1) Shut off the power supply. 7) Unplug the black wire from the resister. 2) Remove the top louvre. 8) Carefully slide the fan to the front left side of the unit. 3) Remove the glass door. 9) Remove the screw which holds the ground wire and disconnect all 4) Remove the 3 screws which secure the manual control box to the electrical connectors that are attached to the fan.
  • Page 36: Removing Valve Tray

    MAINTENANCE REMOVING VALVE TRAY 8) Remove the 10 Philips screws which secure the valve tray assembly. 1) Shut off the gas supply. 2) Remove the louvres. 3) Open the fl ush door and remove door. 4) Remove the logs. 5) Remove the burner/grate assembly by removing the 2 Philips head screws and then lift the burner assembly out.
  • Page 37: Parts List

    PARTS LIST ELECTRONIC COMPONENTS PARTS LIST 910-915 910-082 910-089 910-088 910-912 910-084 910-526 910-080 910-906 910-083 910-514 910-521, 910-522, 910-523 910-922 FG37 FG38 FG39 PG33 PG36 / HG35 PG121/ IG35 IG34 PG36D PG131        ...
  • Page 38: Main Assembly

    PARTS LIST Main Assembly Part # Description Part # Description Part # Description 1) 948-247 Door Handle 432-901 Brick Panel Set - Standard Brown 102) 946-010 Flexible Air Duct 2) * Thermodisc Bracket 432-902 Brick Panel Set - Standard Red 946-038 Insulation 6"...
  • Page 39 PARTS LIST Burner & Log Assembly Part Description 53) 430-055 Gasket - Valve Access Plate - NG / LPG 436-578/P Valve Assy - NG 436-580/P Valve Assy - LPG 59) * Firebox Base 60) * Valve Tray 66) 910-936 Pilot Assembly - NG 904-568 Orifi...
  • Page 40 PARTS LIST Flush Front & Louvers Part # Description Part # Description 158) * Finishing Trim Top 430-918 Flush Louvers (set) - Gold / Black (Option) 430-922 Flush Louvers (set) - Black (Option) 179) 948-216 Regency Logo Plate 430-923 Flush Louvers (set) - Black / Steel (Option) 133) * Flush Louver Assy - Top *Not available as a replacement part.
  • Page 41 NOTES Regency PG33 Gas Inbuilt...
  • Page 42 NOTES Regency PG33 Gas Inbuilt...
  • Page 43: Warranty

    WARRANTY Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Qual- ity Assurance Team carefully inspects each unit thoroughly before it leaves our door. Regency Industries Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product.
  • Page 44 ® Register your Regency warranty online www.regency-fi re.com.au Reasons to register your product online today! • View and modify a list of all your registered products. • Request automatic email notifi cation of new product updates. • Stay informed about the current promotions, events, and special offers on related products.

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