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Table of Contents
- 1 Equipment Required for Installation
- 2 Installation Site
- 3 Installation
- 4 Operation
- 5 Charging Characteristics
- 6 Operating - Maintenance
- 7 Control Panel
- 8 Power Led
- 9 Charge Led
- 10 Technical Data
- 11 Control Signals
- 12 Can Bus Network Connection
- 13 On/Stand-By Button
- 14 Battery Charger Programming
- 15 Maintenance - Technical Data
- Download this manual
MBC Battery chargers, switch-mode, 3-STEP, IP65
Type
Battery voltage (Vdc)
Input voltage (Vac)
Charge voltage (boost)
Charge voltage (float)
Output (Amp.)
Cooling
Outputs
Frequency
Efficiency
Ambient temp. range
Dimensions lxwxh (mm)
Weight (kg)
Recommanded battery capacity
Switch over current (A)
Secondary fuse (A)
Input wired (Vac)
Output wired (Vdc)
Warranty
MBC Battery chargers, switch-mode, 3-STEP
Type
Battery voltage (Vdc)
Input voltage (Vac)
Charge absorption volt. (Vdc)
Charge float voltage (Vdc)
Output (Amp.)
Cooling
Outputs
Frequency
PFC
Ambient temp. range
Dimensions lxwxh (mm)
Weight (kg)
EMC class
Warranty
* GEL batteries
Type
Battery voltage (Vdc)
Input voltage (Vac)
Charge voltage (boost) (Vdc) *
Charge voltage (float) (Vdc) *
Output (Amp.)
Cooling
Outputs
Frequency
PFC
Ambient temp. range
Dimensions lxwxh (mm)
Weight (kg)
EMC class
Warranty
* GEL batteries
STUDER Innotec
Rue des Casernes 57
CH – 1950 Sion
MBC 12-06/1
MBC 12-15/1
12
12
100-260
100-260
14.4
14.4
13.8
13.8
6
15
Heat sink
Heat sink
1
1
40-60 Hz
40-60 Hz
> 85 %
> 85 %
-25 to 50°C
-25 to 50°C
155x80x36
195x100x47
0.9
1.8
18-60 Ah
45-150 Ah
0.17-0.23
0.68-0.92
7.5
20
✔
✔
✔
✔
2 years
MBC 12-08/2
MBC 12-12/2
12
12
115-230
115-230
14.1 (14.4*)
14.1 (14.4*)
13.5 (13.8*)
13.5 (13.8*)
8
12
Natural
Fan
2
2
45-66 Hz
45-66 Hz
-20 to +70°C
-20 to +70°C
155x205x75
155x205x75
1.3
1.4
MBC 12-80/3
MBC 24-12/2
12
24
83-280
115-230
14.1 (14.4*)
28.2 (28.8*)
13.5 (13.8*)
27.0 (27.6*)
80
12
Fan
Fan
3
2
45-66 Hz
45-66 Hz
✔
-20 to +70°C
-20 to +70°C
272x495x127
155x268x75
7.1
2.3
Tel. : + 41 (0) 27 205 60 80
Fax : + 41 (0) 27 205 60 88
MBC 24-03/1
MBC 24-08/1
24
24
100-260
100-260
28.8
28.8
27.6
27.6
3
8
Heat sink
Heat sink
1
1
40-60 Hz
40-60 Hz
> 85 %
> 85 %
-25 to 50°C
-25 to 50°C
155x80x36
195x100x46
0.9
1.8
9-30 Ah
24-80 Ah
0.17-0.23
0.34-0.46
7.5
15
✔
✔
✔
✔
MBC 12-25/3
MBC 12-30/3
12
12
115-230
83-280
14.1 (14.4*)
14.1 (14.4*)
13.5 (13.8*)
13.5 (13.8*)
25
30
Fan
Fan
3
3
45-66 Hz
45-66 Hz
✔
-20 to +70°C
-20 to +70°C
155x268x75
272x334x127
2.3
4.2
EN 55022/B
2 years
MBC 24-30/3
MBC 24-60/3
24
24
83-280
150-280
28.2 (28.8*)
28.2 (28.8*)
27.0 (27.6*)
27.0 (27.6*)
30
60
Fan
Fan
3
3
45-66 Hz
45-66 Hz
✔
✔
-20 to +70°C
-20 to +70°C
272x412x127
272x495x127
5.4
7.1
EN 55022/B
2 years
MBC 12-15/1
MBC 12-40/3
MBC 12-60/3
12
12
83-280
83-280
14.1 (14.4*)
14.1 (14.4*)
13.5 (13.8*)
13.5 (13.8*)
40
60
Fan
Fan
3
3
45-66 Hz
45-66 Hz
✔
✔
-20 to +70°C
-20 to +70°C
272x334x127
272x412x127
4.2
5.4
MBC 24-80/3
24
150-280
28.2 (28.8*)
27.0 (27.6*)
80
Fan
3
45-66 Hz
✔
-20 to +70°C
272x495x127
7.1
info@studer-innotec.com
www.studer-innotec.com
MBC 12-25/3
MBC 12-60/3
548/mbc
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Table of Contents
Related Manuals for Studer MBC 12-08
Summary of Contents for Studer MBC 12-08
- Page 1 Input wired (Vac) ✔ ✔ ✔ ✔ Output wired (Vdc) Warranty 2 years MBC Battery chargers, switch-mode, 3-STEP Type MBC 12-08/2 MBC 12-12/2 MBC 12-25/3 MBC 12-30/3 MBC 12-40/3 MBC 12-60/3 Battery voltage (Vdc) Input voltage (Vac) 115-230 115-230 115-230...
- Page 2 INDEX Pag. 1 MBC 12-08/2, 12-12/2, 12-25/3, 24-12/2 Pag. 13 MBC 12-30/3, 12-40/3, 12-60/3, 24-30/3 Pag. 29 MBC 12-80/3, 24-60/3, 24-80/3...
- Page 3 REV 000 MBC BATTERY CHARGER MBC 12-08/2 MBC 12-12/2 MBC 12-25/3 MBC 24-12/2 User’s Manual MBC BATTERY CHARGER...
- Page 4 INDEX Pag. 3-4 Characteristics and Installation Pag. 7 Operation: Control signal, Pag. 5 Installation: voltage supply, batteries Pag. 8 ration: Charging characteristics Pag. 6 Installation: Selecting the charging Pag. 9 Operation: Control panel - Maintenance method Pag. 10 Technical data...
- Page 5 THE BATTERY CHARGERS HAS BEEN DESIGNED FOR FIXED INSTALLATIONS (FOR INDOOR USE ONLY). “Studer Innotec” battery chargers have been designed and made for the reasons described in this user’s manual. The “Studer Innotec” Company does not accept any responsibility for direct or indirect damage caused by improper use of the equipment, bad installation or by possible errors occurring in this manual.
-
Page 6: Equipment Required For Installation
CHARACTERISTICS AND INSTALLATION EQUIPMENT REQUIRED FOR INSTALLATION On the basis of the type of model, use the batteries and cables on the output terminals as specified in the following table: MBC 12-08/2 MBC 12-12/2 MBC 12-25/3 MBC 24-12/2 MODEL Battery voltage... -
Page 7: Installation
INSTALLATION EQUIPMENT SUPPLY The equipment already includes a power cable for AC supply. For connections to an AC supply see fig.2. Before powering up the battery charger check that the power supply voltage, described on the rating label, corresponds to that supplied by the AC supply source. In the electrical circuit a two-pole switch must be installed for the sole use of switching the equip- ment ON &... - Page 8 INSTALLATION If the installation has only one or two groups of batteries, always connect the output marked “MAS- TER”. This is the main outlet of the battery charger. If the “MASTER” is not connected, the battery charger may supply an output voltage lower than rated. It is advisable to connect the group of batteries which are used more often (typically the service group) to the MASTER output terminal.
- Page 9 OPERATING CONTROL SIGNALS (ONLY MBC 12-25/3) The battery charger has a 9-pin female connector (connector DB9, see fig..4) on which the analog si- gnals can be seen and used to monitor and control the equipment. The position and description of the signals on the connector are listed below: FIG.
-
Page 10: Operation
OPERATING OPERATION When the battery charger is switched on, it automatically selects the optimum charge mode to best suit the batteries or load connected. The battery charger has a loading characteristic of the IUoU type. CHARGING CHARACTERISTICS Charging occurs in 3 phases: BULK phase (constant current) - The batteries need more current than the battery charger can sup- ply. -
Page 11: Operating - Maintenance
OPERATING - MAINTENANCE CONTROL PANEL The control panel is made-up of three LEDS: POWER LED, FLOAT LED and CHARGE LED (BULK, ABSORPTION, see fig.4) The information supplied by the LEDS are listed below: POWER LED Description LED Color No mains power or overheating. In case of overheating check if the installation of the battery charger is correct. -
Page 12: Technical Data
TECHNICAL DATA TECHNICAL DATA MBC12-08/2 MBC12-12/2 MBC12-25/3 MBC24-12/2 MODEL MBC12-08/2 DR MBC12-12/2 DR MBC12-25/3 DR MBC24-12/2 DR OUTPUT CHARACTERISTICS Maximum output current 12 A 25 A 12 A Charge absorption voltage 14,1 Vdc (14,4 Vdc GEL) 28,2 Vdc (28,8 Vdc GEL) Charge float voltage 13,5 Vdc (13,8 Vdc GEL) 27,0 Vdc (27,6 Vdc GEL) - Page 13 MBC BATTERY CHARGER - DIMENSIONS (mm) 12-08/2 12-12/2...
- Page 14 MBC BATTERY CHARGER - DIMENSIONS (mm) 12-25/3 24-12/2...
- Page 15 REV 001 MBC BATTERY CHARGER MBC 12-30/3 MBC 12-40/3 MBC 12-60/3 MBC 24-30/3 User’s Manual MBC BATTERY CHARGER...
- Page 16 INDEX Pag. 15 Characteristics and Installation Pag. 20 Operation: Charging characteristics Pag. 17 Installation: voltage supply, batteries Pag. 21 Operation: Control panel Pag. 18 Installation: Selecting the charging Pag. 22-23 Notification signs method Pag. 24-25 Programming the battery charger Pag. 19 Operation: Control signal, Pag.
- Page 17 THE BATTERY CHARGERS HAS BEEN DESIGNED FOR FIXED INSTALLATIONS (FOR INDOOR USE ONLY). “Studer Innotec” battery chargers have been designed and made for the reasons described in this user’s manual. The “Studer Innotec” Company does not accept any responsibility for direct or indirect damage caused by improper use of the equipment, bad installation or by possible errors occurring in this manual.
- Page 18 CHARACTERISTICS AND INSTALLATION EQUIPMENT NECESSARY FOR INSTALLATION On the basis of the type of model, use the batteries and cables on the output terminals as specified in the following table: MODEL MBC 12-30/3 MBC 12-40/3 MBC 12-60/3 MBC 24-30/3 Battery voltage 12 V 24 V Battery capacity...
- Page 19 AC mains and the batteries. WARNING: in cases where the power supply cable could be damaged, have this changed by a “Studer Innotec” service centre. In order to avoid accidents, the equip- ment must only be opened by authorised personnel. FIG.2...
-
Page 20: Control Signals
INSTALLATION The positive terminal of the battery or of the group of batteries must be connected to one of the positive terminals of the battery charger. The negative terminal of the battery or of the group of batteries must be connected to the negative terminal of the battery charger. To make the con- nections use the cable terminals supplied with the equipment. -
Page 21: Can Bus Network Connection
OPERATING I GB The position and description of the signals on the connector are listed below: FEMALE CONNECTOR (DB 9) Description CAN BUS terminator (124 ohm) CANL signal - CAN BUS interface Battery charger negative Not used Earth Not used CANH signal - CAN BUS interface Basic state of the battery charger (+V output, 20mA max) +5Vdc (10 mA max) - Page 22 OPERATING I GB OPERATION When the battery charger is switched on for a short period, all the LEDS on the front panel will light up. After that the battery charger will place itself in the optimum charging mode to best suit the batteries or load connected.
-
Page 23: On/Stand-By Button
OPERATING CONTROL PANEL The control panel is made-up of three LED, a 7 segment display and a button: POWER LED, CHARGE PHASE LED (BULK, ABSORPTION, FLOAT) ERROR LED, STATUS display and ON/STAND-BY button (see fig.4). FIG.4 ON/STAND-BY BUTTON: Use this button to put the battery charger in stand-by mode. To activate this mode simply press the button quickly (press and release in less than one second). - Page 24 NOTIFICATION SIGNS NOTIFICATION SIGNS The half-power mode has been activated by the manual control. [ Flashing symbol ]. Monitor mode is activeted. PROBLEMS WITH AUTOMATIC RESET The AC mains voltage is too low. The battery charger goes into half-power mode. The message disappears when the mains voltage falls within the nominal range again.
- Page 25 Serious CAN BUS communication problem. Check the CAN network wiring and make sure the terminals have been installed properly. THE E2/E3 PROBLEMS NEED TO BE CHECKED BY A “STUDER INNOTEC” SERVICE CENTRE. In order to eliminate the problems with manual reset you must remove the cause of the problem,...
- Page 26 PROGRAMMING THE BATTERY CHARGER PROGRAMMING THE BATTERY CHARGER The battery charger has the following programmable functions: • Selecting the battery charge mode - liquid or gel electrolite. • Selecting the network group. • Selecting the priority within the network group. •...
-
Page 27: Battery Charger Programming
BATTERY CHARGER PROGRAMMING The devices belonging to one group “ ”, “ ” or “ ” can only dialog between themselves. Group “ ” (Universal) is an exception as this can dialog with any other device. The distinction between different groups is very important in order to connect all the devices to the same CAN network even if they belong to different electrical systems. -
Page 28: Maintenance - Technical Data
MAINTENANCE - TECHNICAL DATA MAINTENANCE The battery charger does not need any maintenance. To ensure optimum performance from the equipment, once a year check the cables and the electrical connections. TECHNICAL DATA MODEL MBC12-30/3 MBC12-40/3 MBC12-60/3 MBC24-30/3 OUTPUT CHARACTERISTICS Maximum output current 30 A 40 A 60 A... - Page 29 MBC BATTERY CHARGER - DIMENSIONS (mm) 12-30/3 - 12-40/3...
- Page 30 MBC BATTERY CHARGER - DIMENSIONS (mm) 12-60/3 - 24-30/3...
- Page 31 REV 000 MBC BATTERY CHARGER MBC 12-80/3 MBC 24-60/3 MBC 24-80/3 User’s Manual MBC BATTERY CHARGER...
- Page 32 INDEX Pag. 30-31 Characteristics and Installation Pag. 32 Installation: voltage supply, batteries Pag. 32 Installation: Selecting the charging method Pag. 33 Operation: Control signal Pag. 35 Operation: Charging characteristics Pag. 36 Operation: Control panel Pag. 37-38 Notification signs Pag. 39-40 Battery charger programming Pag.
- Page 33 “STUDER INNOTEC” battery chargers have been designed and made for the reasons described in this user’s manual. The “STUDER INNOTEC” Company does not accept any responsibility for direct or indirect damage caused by improper use of the equipment, bad installation or by pos- sible errors occurring in this manual.
- Page 34 CHARACTERISTICS AND INSTALLATION EQUIPMENT NECESSARY FOR INSTALLATION On the basis of the type of model, use the batteries and cables on the output terminals as specified in the following table: MODEL MBC 12-80/3 MBC 24-60/3 MBC 24-80/3 Battery voltage 12 V 24 V Battery capacity 360 ÷...
- Page 35 AC mains and the batteries. WARNING: in cases where the power supply cable could be damaged, have this changed by a “STUDER INNOTEC” service centre. In order to avoid accidents, the equip- ment must only be opened by authorised personnel. FIG.2...
- Page 36 INSTALLATION The positive terminal of the battery or of the group of batteries must be connected to one of the positive terminals of the battery charger. The negative terminal of the battery or of the group of batteries must be connected to the negative terminal of the battery charger. To make the con- nections use the cable terminals supplied with the equipment.
- Page 37 OPERATING I GB The position and description of the signals on the connector are listed below: FEMALE CONNECTOR (DB 9) Description CAN BUS terminator (124 ohm) CANL signal - CAN BUS interface Battery charger negative Not used Earth Not used CANH signal - CAN BUS interface Basic state of the battery charger (+V output, 20mA max) +5Vdc (5mA max)
- Page 38 OPERATING I GB OPERATION When the battery charger is switched on for a short period, all the LEDS on the front panel will light up. After that the battery charger will place itself in the optimum charging mode to best suit the batteries or load connected.
- Page 39 OPERATING CONTROL PANEL The control panel is made-up of three LED, a 7 segment display and a button: POWER LED, CHARGE PHASE LED (BULK, ABSORPTION, FLOAT) ERROR LED, STATUS display and ON/STAND-BY button (see fig.4). FIG.4 ON/STAND-BY BUTTON: Use this button to put the battery charger in stand-by mode. To activate this mode simply press the button quickly (press and release in less than one second).
- Page 40 NOTIFICATION SIGNS NOTIFICATION SIGNS The half-power mode has been activated by the manual control. [ Flashing symbol ]. Monitor mode is activeted. PROBLEMS WITH AUTOMATIC RESET The AC mains voltage is too low. The battery charger goes into half-power mode. The message disappears when the mains voltage falls within the nominal range again.
- Page 41 Serious CAN BUS communication problem. Check the CAN network wiring and make sure the terminals have been installed properly. THE E2/E3 PROBLEMS NEED TO BE CHECKED BY A “STUDER INNOTEC” SERVICE CENTRE. In order to eliminate the problems with manual reset you must remove the cause of the problem,...
- Page 42 PROGRAMMING THE BATTERY CHARGER PROGRAMMING THE BATTERY CHARGER The battery charger has the following programmable functions: • Selecting the battery charge mode - liquid or gel electrolite. • Selecting the network group. • Selecting the priority within the network group. •...
- Page 43 BATTERY CHARGER PROGRAMMING The devices belonging to one group “ ”, “ ” or “ ” can only dialog between themselves. Group “ ” (Universal) is an exception as this can dialog with any other device. The distinction between different groups is very important in order to connect all the devices to the same CAN network even if they belong to different electrical systems.
- Page 44 MAINTENANCE - TECHNICAL DATA MAINTENANCE The battery charger does not need any maintenance. To ensure optimum performance from the equipment, once a year check the cables and the electrical connections. TECHNICAL DATA MODEL MBC12-80/3 MBC24-60/3 MBC24-80/3 OUTPUT CHARACTERISTICS Maximum output current 80 A 60 A 80 A...
- Page 45 MBC BATTERY CHARGER - DIMENSIONS (mm) 12-80/3 / 24-60/3 / 24-80/3...
- Page 46 STUDER INNOTEC - RUE DES CASERNES 57 1950 SION - SWITZERLAND TEL. + 41 (0) 27 205 60 80 - FAX + 41 (0) 27 205 60 88 www.studer-inno.com - E-mail: info@studer-inno.com...