Ford Electric Ranger 1998 Student Manual page 163

ACTIVITY 4 – SPECIAL SERVICE TOOLS AND PROCEDURES – WORKSHEET J
OBJECTIVE: To identify special service tools for Ranger EV.
DIRECTIONS: Go to the special service tools on the table. Find the tool that performs the function listed on
the right, write in the number/letter of the tag on the tool, and write in the tool's name.
TAG #
BCM/TIM Breakout Box
Adapter Cable and Overlay
In-line Bypass Battery
Module
Traction Battery
Low Voltage Service Cord
Capacitor Discharge Tool
Auxiliary Interlock Tool
Electric Motor/
Transaxle Test Box
Battery Module Lifting
Tool
Battery Lift Table
Traction Battery
High Voltage (HV) Lockout
and Diagnostic Tool
Traction Battery
High Voltage
Service Cord
Insulated Battery Post
Torque Wrench
Power Steering
Interlock Tool
1998 Ranger EV New Model Training
LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES
SPECIAL SERVICE TOOLS
STUDENT ANSWER SHEET
TOOL NAME
END OF WORKSHEET J
DESCRIPTION
Utilized when performing low voltage diagnostics on the
BCM or TIM.
Used when a traction battery module replacement is required.
Connects between the traction battery LV 76-pin connector
at the left front of the battery tray and the vehicle harness.
Used to ensure that capacitors have discharged prior to
performing vehicle service.
Used to close the interlock loop on the vehicle during
diagnostics.
Confirm the operation of the speed sensors within the
motor assembly.
Aids in lifting, carrying, and removing the battery module
from the traction battery pack.
Uses pressure from a shop air source to raise and lower the
traction battery.
Is used as a safety device when the TIM is disconnected
from the traction battery.
Connects between the traction battery auxiliary load
HV connector at the right front of the battery tray and
the vehicle harness.
Allows safe tightening of battery post connectors.
Used to close interlock loop at power steering connector
during diagnostics.
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