1. Manuals
  2. Brands
  3. Sole Diesel Manuals
  4. Engine
  5. SDZ-165
  6. Instruction manual

Sole Diesel SDZ-165 Instruction Manual

Marine diesel engines
Hide thumbs Also See for SDZ-165:
Table of Contents

Advertisement

Quick Links

ENGINE INSTRUCTIONS MANUAL
SDZ-165 / SDZ-165G
SDZ-205
SDZ-280

Advertisement

Table of Contents
loading

Related Manuals for Sole Diesel SDZ-165

Summary of Contents for Sole Diesel SDZ-165

  • Page 1 ENGINE INSTRUCTIONS MANUAL SDZ-165 / SDZ-165G SDZ-205 SDZ-280...
  • Page 2 This engine instructions manual is also available in the following languages This operator’s manual is available in English. Part no. 03919402.ENG Download from our web page www.solediesel.com or order to oftec@solediesel.com Este manual de instrucciones puede solicitarse en español. Ref. 03919402.SP Descargar desde nuestra web www.solediesel.com o pedir a través mail oftec@solediesel.com “Solé...
  • Page 3 CONTENTS 0. INTRODUCTION ENG-1 0.0 FOREWORD 0.1 USING THE INSTRUCTION MANUAL 0.1.1 IMPORTANCE OF THE MANUAL 0.1.2 CONSERVING THE MANUAL 0.1.3 CONSULTING THE MANUAL 0.1.4 SYMBOLS IN THE MANUAL ENG-2 1. GENRAL INFORMATION ENG-3 1.1 ENGINE MANUFACTURER’S INDENTIFICATION DATA 1.2 INFORMATION REGARDING TECHNICAL ASSISTANCE / MAINTENANCE OF THE ENGINE 1.3 GENRAL SAFETY NOTICIES 1.3.1 INFORMATION REGARDING RESIDUAL RISKS ENG-4...
  • Page 4 CONTENTS 5. PREPARING THE ENGINE FOR USE ENG-20 5.0 GENERAL WARINGS 5.1 INSTRUCTIONS FOR FIRST STARTING 5.1.1 BLEEDING AIR FROM THE FUEL SUPPLY SYSTEM ENG-21 5.2 PRELIMINARY RUNNING TEST 5.2.1 NO-LOAD RUNNING TEST 5.2.2 RUNNING – IN 6. USING THE ENGINE ENG-22 6.0 GENERAL WARINGS 6.1.STARTING AND STOP THE ENGINE (PROPULSION VERSION)
  • Page 5 0. INTRODUCTION 0.0 FOREWORD Dear client: The SOLÉ S.A. engine you have purchased is a product of the highest technological quality Our Service SOLÉ DIESEL department has recently been strengthened to ensure even better service for all our clients. Reliable duty and long life of the engine you have purchased can only be guaranteed if you use exclusively original spare parts and ensure that the unit is serviced by our specialized personnel.
  • Page 6 0.1.4 SYMBOLS USED IN THE MANUAL The Safety symbols and notices shown below are used throughout this publication to draw the user’s attention to situations or hazardous procedures that could damage the engine or cause personal injury, and to indicate suitable practices to assure the correct operation of the engine.
  • Page 7 1. GENERAL INFORMACION 1.1 ENGINE MANUFACTURER’S IDENTIFICATION DATA MANUFACTURER: SOLÉ, S.A. Ctra. de Martorell a Gelida, km 2 08760 MARTORELL (BARCELONA) SPAIN MODEL: Fig. 1.1a Fig. 1.1b _____________________________ TRADE DESIGNATION: SDZ - 165 SDZ - 165G SDZ - 205 SDZ - 280 ______________________________ Fig.

  • Page 8: Safety Regulations

    The area in which the operator is working must be kept tidy and free of oil and other liquid spillages and solid waste (metal chips, etc.). Before starting work the operator must be aware of the position and operation of all commands and the characteristics of the engine;...

  • Page 9: General Description

    (2) Timing: pushrod and rocker arm with gear driven camshaft in crankcase. (3) Air Supply: air clearing by jeans of a dry-type air filter. Turbocharger used in all models. SDZ-165, SDZ-165G and SDZ-280 equipped with an intercooler. (4) Fuel System: equipped with mechanical priming pump.

  • Page 10: Lubrication Circuit

    2.2.1 COOLING CIRCUIT, COOLANT (Fig. 2.1) Use anti-freeze as indicated in section 4.2.2 of this manual. 1) Expansion tank/coolant pump compensation hose 2) “Freshwater” pump. 3) Oil cooler (engine) 4) Cooling circuit, cylinders 4A) Cooling circuit, cylinder head 5) Expansion tank 6) Exhaust manifold cooled 7) Turbo charger 8) Heat exchange, anti-freeze...

  • Page 11: Oil Capacity

    2.3.1 ENGINE (Fig 2.3.1) Lubrication is forced with a lobe pump and total filtration of the oil pumped to the various lube points on the engine.The oil is forced by the pump through a control valve to the filter, the engine main bearings and, by way of external pipelines, to the rocker arms.

  • Page 12: Fuel Circuit

    2.4 FUEL CIRCUIT Fig. 2.4 1) Fuel tank 2) Marine hose fuel (certificated) 3) Fuel pump 4) Fuel pipe, to fuel filter 5) Fuel filter 6) Fuel pipe, to the singles injections pumps 7) Injections pumps 8) Pipe to injectors 9) Injectors 10) Fuel pipe, return 11) Valve...

  • Page 13: Electrical Plant

    2.5 ELECTRICAL PLANT 2.5.1 ELECTRICAL PLANT INSTRUMENT PANEL (SDZ-165, SDZ-205, SDZ-280) DESCRIPTION GLOW PLUG OPERATION LAMP (not active) BATTERY CHARGE LAMP WATER TEMP. ALARM LAMP OIL PRESSURE ALARM KEY STARTER TACHOMETER VOLTIMETER GAUGE HOUR COUNTER FUSE ALARME FUSE OIL PRESSURE GAUGE COOLANT TEMP.
  • Page 14 2.5.2 ELECTRICAL PLANT INSTRUMENT PANEL (SDZ-165G) Check the panel service manual and the electrical wiring attached with the genset. ENG - 10 03919402.ENG rev. 0...
  • Page 15 2.6 TECHNICAL SPECIFICATIONS UNITS SDZ – 165 SDZ – 205 SDZ – 280 SDZ – 165 SDZ – 165 SDZ – 165 (G-71T-15) (G-85T-15) (G-104T-15) Cylinders Number Diameter Bore Total Displacement c.c. 4764 7146 7146 4764 4764 4764 Compression Ratio 17.6 : 1 17.6 : 1 17.6 : 1...

  • Page 16: Engine Dimensions

    2.6.1 ENGINE DIMENSIONS SDZ165 + TM170 SDZ205 + TM170 (1) Hose, Inlet seawater pump (ØInt 42mm). (2) Hose, Inlet fuel pump (ØInt 12mm). (3) Hose, return fuel pump (ØInt 12mm). ENG - 12 03919402.ENG rev. 0...
  • Page 17 SDZ280 + TM265 2.6.2 GENSET DIMENSIONS. 2.7 GEARBOX (PROPULSION ENGINE) AND GENERATOR (GENSET VERSION) Check specific manuals for these parts. ENG - 13 03919402.ENG rev. 0...

  • Page 18: Transport, Handling, Storage

    3. TRANSPORT, HANDLING, STORAGE 3.0 GENERAL WARNINGS Refer to heading 1.3 for safety information. 3.1 PACKING AND UNPACKING The engine is shipped in various types of packing systems: STORAGE STACKING OF PACKS: Pallet with wooden crate (See heading Covered area only. Max.

  • Page 19: Packing List

    3.2.1 PACKING LIST (1) ASSEMBLED ENGINE (2) TECHNICAL DOCUMENTATION The technical documentation contains: instruction and user manual. Packing material must be disposed of in compliance with established law in the user’s country. Packing materials: Wood Steel nails Steel screws Plastic film Cardboard Metal or plastic straps 3.3 TRANSPORT AND HANDLING THE PACKED ENGINE When lifting and transporting the engine use EXCLUSIVELLY a fork lift or bridge crane of appropriate load capacity, with chains equipped with safety hooks suitable for lifting the load in question.

  • Page 20: Installation

    4. INSTALLATION 4.0 GENERAL WARNINGS Refer to heading 1.3 for safety information 4.1. ASSEMBLY DATA (kgf · m) PARES DE APRIETE SDZ-165 SDZ-205 SDZ-165G SDZ-280 Bolt, cylinder head Bolt, crankshaft pulley 4 – 5 4 - 5 retightening angle 60°, 2 angle 30°...

  • Page 21: Changing Engine Sump Oil

    4.2 ENGINE SUPPLIES The engine does not come with its circuits filled with the applicable fluids. 4.2.1 CHANGING OIL 4.2.1.1 CHANGING ENGINE SUMP OIL Use oil that corresponds to the technical specifications in chapter 9. The oil must be changed with warmed engine, in order to ensure that is emptied.

  • Page 22: Changing Gearbox Oil

    4.2.1.2 CHANGING GEARBOX OIL Gearbox has its own lubrication, independent from the engine. warning: the use of oil that does not conform to the technical specifications on chapter 9 will cause serious damage to the engine and invalidate the guarantee When supplying the engine never ingest oil, fuel, coolant liquid, etc..

  • Page 23: Indications For Removal / Disposal Of Waste Material

    Run the engine for a few minutes until the cooling circuit is properly filled and free of air bubbles. Check the coolant level and refill if necessary. Warning! Never open the oil plug (1) when the engine is hot as it can release steam or splashes of hot coolant. Stop the engine and wait until it gets cold to do the coolant change.

  • Page 24: Preparing The Engine For Use

    5. PREPARING THE ENGINE FOR USE 5.0 GENERAL WARNINGS Refer to heading 1.3 for safety information. 5.1 INSTRUCTIONS FOR FIRST STARTING Do not alter the functioning conditions of the engine by changing the settings of factory sealed parts. Tampering with such parts automatically invalidates the guarantee.

  • Page 25: No-Load Running Test

    5.1.1 BLEEDING AIR FROM THE FUEL SUPPLY SYSTEM On the first start-up of the engine, and if this has operated with the fuel tank empty, air may enter the feed system, and it is necessary to purge this. To carry out the priming/purge of the fuel system, proceed as follows: (1) Check that fuel intake valve located at the...

  • Page 26: Using The Engine

    6. USING THE ENGINE 6.0 GENERAL WARNINGS Refer to heading 1.3 for safety information. 6.1 STARTING and STOP (for propulsion engine) STARTING Place control lever at the neutral point. Rotate the ignition key to position “ON” Check oil pressure, battery charge lamps are lighted and the alarm is heard (refer to heading 2.5.1 for lamps position).

  • Page 27: Using The Engine Infrequently

    STOP Allow to run at low speed for 4 or 5 minutes and place the gearbox remote control lever in the neutral position. Turn the starter key to “STOP”. The stop solenoid will be actuated and the engine stops. Maintain this position until the engine is fully stopped. With the engine stopped the starter key returns to “OFF”...

  • Page 28: Long Inactivity Instructions

    To prevent the damage caused by low temperature operation, the engine should be prepared as follows: Use anti-freeze as indicated in section 4.2.2 of this manual. When the engine is to be stopped, close the sea water cock, open the sea-water filter cover and start the engine adding a mixture of fresh water and 30% anti-freeze until the sea-water circuit is filled completely.

  • Page 29: Restoration Of The Running Conditions

    6.7 RESTORATION OF THE RUNNING CONDITIONS When starting up the engine again after winter lay-up, certain operations must be performed. Follow these steps: Fill the fuel tank with clean diesel oil. Carry out the process for checking the fuel filter. If the filter is clogged, replace the filter cartridge.

  • Page 30: Repair And Maintenance

    7. REPAIR AND MAINTENANCE 7.0 GENERAL WARNINGS Refer to heading 1.3 for safety information. 7.1 TYPE AND FREQUENCY OF INSPECTIONSAND MAINTENANCE INTERVENTIONS INCREASE THE FREQUENCY OF MAINTENANCE IN HARSH DUTY CONDITIONS. (FREQUENT STOPS AND STARTS, DUSTY SURROUNDINGS, PROLONGED WINTER SEASON, NO-LOAD RUNNING) IF POSSIBLE CHECK LEVELS AND REPLENISH SUPPLIES WITH THE ENGINE STOPPED AND AT AMBIENT TEMPERATURE WARNING!
  • Page 31 Instruments.  I  I                       Incandescent spark plug.           I                 Electrical System  Starter motor and alternator.           I                 Alternator belt and tension.     I     I        C     I ...

  • Page 32: Operations Description

    Checking valve clearance (see x in Fig. 7.2.2.1) Do these operations in an authorized Sole Diesel Service. Before adjusting valve clearance, allow the engine to cool for at least 30 minutes. The oil temperature should be below 80ºC.
  • Page 33 (1) Loosen ventilation valve and swing it to the side. (2) Remove the cylinder head cover. Do these operations in an authorized Sole Diesel Service. Before adjusting valve clearance, allow the engine to cool for at least 30 minutes. The oil temperature should be below 80ºC.
  • Page 34 Water filter cleaning It is important to fit between the engine and the bottom cock a filter to avoid that any impurities existing in these a water might clog the cooling conducts. Filter shall be cleaned every 200 hours by loosening the wing nut and removing the filtering component.
  • Page 35 (10) Replace the fuel filter element (engine) and purge the circuit See the page nº5 to locate the filter. The fuel filter is closed and cannot be cleaned. It must be replaced at least once every 12 months. To perform the filter change: Close the inlet cock located at the fuel tank.
  • Page 36 (16) Compression pressure checking. Connect compression tester. Crank engine with starter motor. Compression pressure: 30-38 bar. The measured compression pressure is dependent on the starting speed during the measuring process and also on the altitude of the engine site. Therefore it is difficult to specify precise limit values. It is recommended to use the compression pressure measurement only for comparison of compression pressures of all cylinders in one engine.
  • Page 37 (17) Replace the belts (alternator and fuel pump) Slacken V-belt to allow removal (see photo 7.2.17). Fuel Pump. To adjust the belts, loosen the screws (1) and (2). Push the fuel pump (3) to the left until the belt is correctly tensioned.
  • Page 38 Sole Diesel service network. (3) Preventive maintenance will extend the life and efficiency of turbochargers. Watch for loss of lubricant, vibrations or abnormal noises, stop engine immediately.

  • Page 39: Troubleshootings

    7.3 TROUBLE SHOOTINGS ENGINE FAILURE PROBABLES CAUSES FAILURE TO START C1 – C2 – C3 – C4 – C5 – C6 – C9 – E1 – E2 – E3 – E4 – E5 M3 – R1 – R3 – L4 STARTS THEN STOPS C1 –...

  • Page 40: Additional Instructions

    8. ADDITIONAL INSTRUCTIONS 8.0 ADDITIONAL INSTRUCTIONS Refer to heading 1.3 for safety information 8.1 INSTRUCTIONS FOR DECOMMISSIONING, SCRAPPING AND DISPOSAL When you decide to decommission the engine, please contact SOLÉ S.A., we will provide you with the relevant instructions in relation to the laws in force at the time.
  • Page 41 If the air deviates from these values, correction factors (in %) are found in the graphs below. Use the correction factors in “calculation of engine output” Temperature (ºC) Air Pressure (mbar) Graph 3 Graph 4 Effect of intake air temperature on engine output. Effect of air pressure on engine output.

  • Page 42: Technical Annexes

    9. TECHNICAL ANNEXES 9.0 OIL SPECIFICATIONS 9.0.1 ENGINE OIL TO BE USED Use Sole Diesel SAE 15W/40 oil. Its service classification is as follows: as follows: OIL VISCOSITY: Select oil viscosity most suitable for the atmospheric temperatures on API CE/CH-4/SG which the engine should be operated.
  • Page 44 MARINE DIESEL ENGINES MARINE DIESEL GENSETS SOLÉ S.A. Ctra. Martorell a Gelida km. 2 08760 Martorell Barcelona - Spain Tel. (+34) 93 775 14 00 Fax. (+34) 93 775 30 13 e-mail: sole@solediesel.com www.solediesel.com Ref. 03919402.ENG Ed. 1 rev. 0...

This manual is also suitable for:

Sdz-205Sdz-280Sdz-165g

Table of Contents