Sole Diesel SK-60 Operator's Manual
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Sole Diesel SK-60 Operator's Manual

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Introduction
Marine diesel
engines
Operator's manual
SK-60
U_CTMTSK60_EN
Revision 0
Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com
Operator's Manual Marine Diesel Gensets
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Summary of Contents for Sole Diesel SK-60

  • Page 1 Introduction Marine diesel engines Operator’s manual SK-60 U_CTMTSK60_EN Revision 0 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Operator’s Manual Marine Diesel Gensets...

  • Page 3: Introduction

    Introduction Introduction Presentation Dear Customer, First of all, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the engine, as it can be of great use in the future.

  • Page 4: Table Of Contents

    Table of contents Table of contents Introduction ............................... 3 Table of contents ............................4 Safety precautions and instructions ....................... 6 Solé Diesel warranty ..........................9 Section 1 – Engine information ......................12 1.1. Engine identification ....................... 12 1.2. Engine parts identification...................... 13 Section 2 –...
  • Page 5 Table of contents 5.6. Cooling System ........................29 Coolant specifications ........................30 Maintenance task. Coolant check ....................30 Maintenance task. Coolant fill / change ..................30 Maintenance task. Seawater filter inspection ................30 Maintenance task. Seawater pump impeller inspection ..............31 Maintenance task.

  • Page 6: Safety Precautions And Instructions

    Safety precautions instructions Safety precautions and instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
  • Page 7 Safety precautions instructions Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: Light-headedness, dizziness Physical fatigue, weakness in joints and muscles.
  • Page 8 Safety precautions and instructions Engine labels If the engine does not start after several attempts to crank may cause water entering the engine. In this situation it is recommended: 1) Close the seacock. 2) Drain the water from the exhaust system in the water trap. 3) Do not try to restart the engine until the cause of the start fail is identified.

  • Page 9: Solé Diesel Warranty

    Solé Diesel warranty Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals. The application of the conditions described in this document shall only be effective for engines or generator sets that have been invoiced after November 4, 2011.
  • Page 10 Solé Diesel warranty Restrictions Coverage: a) To validate the warranty is necessary fill and send the inspection prior to the delivery of propulsion engines or genset to Solé Diesel through an official installer. See SECTION 12. b) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing.
  • Page 11 Solé Diesel warranty Responsibilities Responsibilities of the manufacturer: The obligations of Solé Diesel are restricted to repairing the defective parts or, IF DEEMED APPROPRIATE BY Solé Diesel, returning the amount of the purchase or replacing the parts to prevent poor operation resulting from defective materials or faults in the manufacture covered by the warranty. Solé...

  • Page 12: Section 1 - Engine Information

    Engine identification Section 1 – Engine information 1.1. Engine identification Identification label: The nameplate is located top of the rocker cover. Engine serial number: In addition, all engines are marked with the serial number on the block, on the fuel injection pump. The standard engine can operate at temperatures between -18 °C and +45 °C.

  • Page 13: Engine Parts Identification

    Engine identification 1.2. Engine parts identification PIECE ELEMENT AIR FILTER GEARBOX CONTROL LEVER GEARBOX STARTER COOLING SYSTEM COOLING DRAIN PLUG ALTERNATOR COOLANT FILLER CAP PIECE ELEMENT OIL FILLER CAP SEA WATER PUMP FUEL FILTER OIL FILTER OIL DIPSTICK OIL DRAIN PLUG RELAYS COVER Solé, S.A.

  • Page 14: Section 2 - Transport, Handling And Storage

    Transport, handling and storage Section 2 – Transport, handling and storage 2.1. Reception When the engine is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).

  • Page 15: Transporting And Handling The Unpacked Engine

    Transport, handling and storage 2.3. Transporting and handling the unpacked engine When the engine is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. 2.4. Storage of packed and unpacked engine If the engine is left idle for prolonged periods, the client must check the possible conditions of conservation in relation to the place of storage.

  • Page 16: Section 3 - Installation

    3.1. Angle of installation Make sure the engine is installed on a level surface. Otherwise, the following angular operation maximum is permitted: Continuously Temporary SK-60 20º 30º If the engine operates in these conditions, check section 5.4 Lubrication system. 3.2. Engine installation Follow these steps to install the engine: 1.

  • Page 17: Section 4 - Operation

    Operation Section 4 – Operation 4.1. Prestart checklist Follow these checks and inspections to ensure the correct engine operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the engine.

  • Page 18: Stopping The Engine

    Operation 4.3. Stopping the engine 1. REMOVE ENGINE LOAD. Before turning off the engine, it must be freed of all charges (disengaged gearbox to neutral) 2. TURN THE KEY TO STOP POSITION. The key automatically returns to the OFF position. All instruments are off. 3.

  • Page 19: Winterzation And Preservation

    Operation 9. If necessary, replace the diesel oil by a specified diesel oil type for low temperatures. The accumulation of impurities in the fuel tank could cause faulty firing. All engines not in use are subject to rusting and corrosion of machined surfaces that are not protected with a paint coating.

  • Page 20: Maintenance During The Storage

    Operation 4.6. Maintenance during the storage During the long engine storage, it has to be stored inside a ventilated area and free of humidity. When the engine stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.

  • Page 21: Section 5 - Systems And Scheduled Maintenance

    Systems and scheduled maintenance Section 5 – Systems and scheduled maintenance 5.1. Operating description Information of special tools required and basic safety precautions. Disassembly: ✓ Use the correct tools and instruments. Serious injury or damage to the engine can result from using the wrong tools and instruments.
  • Page 22 Systems and scheduled maintenance Intervals 1st 20h- Every Every Every Every Every 2 Winter storage Inspection Item Daily 200h 400h 800h year years and Preservation Screw tightening, fastening. Engine block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Engine oil.

  • Page 23: General

    Systems and scheduled maitenance 5.3. General Solé Diesel offers, for these engine models, the several Pack, consult on the web. • Welcome pack. • On board pack. • Maintenance pack 50 hours. • Maintenance pack 1600 hours. • Maintenance pack 3000 hours. Maintenance task.

  • Page 24: Maintenance Task. Compression Pressure Inspection

    Engine speed Repair limit pressure difference between cyilinders 3,24 to 3,72 MPa 2,55 MPa SK-60 290 rpm 33,03 to 37,93 10% or less 26 kgf/cm kgf/ cm It is not a good practice to measure the compression pressure on only few cylinders, and presume the compression on the remaining cylinders.

  • Page 25: Lubrication System

    Crankshaft Turbocharger Valve mechanism Oil circuit capacity (l) Relief valve SK-60 Safety valve Oil jet Oil specifications Use oil with 15W40 viscosity (this is an all-season oil for temperatures ranging between -15ºC and +40ºC) or select the most suitable oil viscosity for the atmospheric temperatures on which the engine is going to be operated.

  • Page 26: Maintenance Task. Oil Level Check

    If the engine is fitted inclined, the oil dipstick must be modified to avoid problems of aspiration by the oil pump. See the table enclosed for modification level in dipstick. Decrease High level (H) to E on original oil dipstick. ENGINE INCLINATION DIMENSION E SK-60 4º 21 mm 8º...

  • Page 27: Fuel System

    Systems and scheduled maitenance 5.5. Fuel system Circuit description The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Tank (supplied as accessory) Fuel decanting filter (accessory) Fuel intake pipe (accessory) Injection pump Fuel filter Feed pump Fuel injection pipe...

  • Page 28: Maintenance Task. Fuel Filter Change

    Systems and scheduled maitenance Maintenance task. Fuel filter change Procedure to change the fuel filter: 1. Remove fuel filter with a belt wrench. 2. Place a new fuel filter and firmly tighten it with the hand. 3. Prime the system. 4.

  • Page 29: Maintenance Task. Bleeding Air From The Fuel System

    Sea water pump Thermostat Heat exchanger Wet exhaust elbow Zinc anode Coolant circuit capacity (L) SK-60 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...

  • Page 30: Coolant Specifications

    Systems and scheduled maitenance Coolant specifications It is recommended use SOLÉ DIESEL50% coolant or another coolant with similar specifications. On the other hand, distilled water with an anti-freezing agent is also suitable. The anti-freezing agent concentration according to operating conditions is specified in anti-freezing agent package labels. It is advisable select the anti-freezing agent concentration based on a temperature approx.

  • Page 31: Maintenance Task. Seawater Pump Impeller Inspection

    Systems and scheduled maitenance Maintenance task. Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried. If operated without water, the impeller can be broken. It is important therefore that a spare impeller is always available. Impeller inspection and replacement procedure: 1.

  • Page 32: Inlet And Exhaust System

    Systems and scheduled maitenance 5.7. Inlet and Exhaust System Exhaust circuit description There are two possible installations of the exhaust system. You need to check the distance between water injection point and waterline to decide which type of installation you need. This information is specified in the following drawings.

  • Page 33: Maintenance Task. Air Filter Inspection

    Systems and scheduled maitenance The wet exhaust is the engine’s standard equipment. If you want dry exhaust, which is an optional equipment, contact with our dealers. Maintenance task. Air filter inspection Engine is provided with an intake air filter. Examine the element and housing for damage.
  • Page 34 Systems and scheduled maitenance Oil pressure sensor: Function table Operating voltage: 6-24V Pressure Resistance Tolerance Operating current: >20mA, <85mA, Pmax<0.25W (BAR) (ohm) (ohm) Operating temperature: -20°C to +100°C +3/-5 Measuring range: 0 – 10 BAR ±4 Absolute max. value: 30 BAR, max. 2 seconds. ±4 Protection: BODY IP 67 ±5...

  • Page 35: Battery

    Systems and scheduled maitenance Battery The minimum recommended battery capacity is 100-120 Ah. However, this is a general reference value since it is related to the maximum current that can offer for starting the engine. Circuit protection The electrical installation of the engine has a fuse that protects all the electronics in case of overload or short circuit.
  • Page 36 Systems and scheduled maitenance Battery requires a very careful handling and frequent checking. Proceed as shown below: 1. Keep battery dry and cleaned. 2. Check terminal cleanliness regularly. If dust is settled, terminals should be loosened, cleaned and smeared with a neutral grease layer. 3.

  • Page 37: Section 6 - Troubleshooting

    If a fault occurs in the engine, proceed as follows: ❖ Within the period of warranty Contact to Sole Diesel Official Service. See SOLÉ DIESEL WARRANTY. ❖ Outside the period of warranty Contact to Sole Diesel Official Service. See SOLÉ DIESEL WARRANTY.
  • Page 38 Troubleshooting ENGINE FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Replace the fuse in the installation. If fuse blows again, check Power cable fuse (red). electrical system for overloads or short circuits. Discharged or empty battery. Charge the battery or replace it with a new one. ELECTRICAL SYSTEM Loose or corroded battery connections.
  • Page 39 Troubleshooting ENGINE FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS GENERAL The fuel regulator is not operational. Contact an Official Solé Diesel Service. Faulty or clogged fuel pump Check fuel pump inlet. Clogged fuel filter Replace fuel filter. FUEL SYSTEM Air in fuel system Bleed fuel system.
  • Page 40 Troubleshooting ENGINE FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS OIL PRESSURE TOO Strangled oil pressure-relief valve Clean the valve and check its operation. Faulty oil pressure valve Contact an Official Solé Diesel Service. LUBRICATION SYSTEM Oil level too high. Reset oil level. Obstruction of oil lines.
  • Page 41 Troubleshooting ENGINE FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Faulty coolant water pump. Check coolant pump (impeller, pump sealing). Clean the tap, check if the salt water pump impeller is Plugged or restricted-pitch salt water tap. damaged. Faulty salt water pump. Check sea water pump (impeller, pump sealing).

  • Page 42: Section 7 - Technical Specifications

    Technical specifications Section 7 – Technical specifications Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 43 SK-60 Specifications No. Of Strokes: Number of cylinders: Layout of cylinders: In line Cylinder diameter (mm): Stroke (mm): 102,4 Total displacement (cc): 2434 Compression ratio: 22,5:1 Continuous power (kW): 39,6 Intermittent Power (kW): Max RPM: 2700 Rotation (viewed from flywheel side):...

  • Page 44: Section 8 - Tightening Troques

    Tightening Troques Section 8 – Tightening Troques Important nuts and screws SK-60 TORQUE VALUES THREAD N · m (kaf · m) Bolt of cylinder head cover 6,87 to 11,2 (0,7 to 1,15) Bolt cylinder head 93,2 to 98,0 (9,5 to 10,0)

  • Page 45: Section 9 - Wiring Diagrams

    Wiring Diagrams Section 9 – Wiring Diagrams Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 46 C1.3 TRANSMISOR DE TEMPERATURA / TEMPERATURE SENSOR N.S. TRANSMISOR DE PRESIÓN / PRESSURE SENSOR N.S. MODELO MOTOR / ENGINE MODEL: SK-60 LEYENDA / LEGEND: VOLTAGE MOTOR / ENGINE VOLTAGE: 12V / 24V - N.S.: NO SUMINISTRADO / NOT SUPPLIED VERIFICADO FECHA CREACIÓN...
  • Page 47 TRANSMISOR DE TEMPERATURA / TEMPERATURE SENSOR TRANSMISOR DE PRESIÓN / PRESSURE SENSOR N.S. N.S. MODELO MOTOR / ENGINE MODEL: SK-60 LIBRE MASA / ISOLATED LEYENDA / LEGEND: VOLTAGE MOTOR / ENGINE VOLTAGE: 12V / 24V - N.S.: NO SUMINISTRADO / NOT SUPPLIED VERIFICADO FECHA CREACIÓN...

  • Page 48: Section 10 - Overall Dimensions

    Overall dimensions Section 10 – Overall dimensions Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 49 Manguera entrada combustible (Fuel hose intake) : Ø8mm Manguera retorno combustible (Fuel return hose) : Ø5mm Especificaciones del producto pueden ser modificadas sin previo aviso (Product specifications are subject to change without notice) MOTOR SK-60 INV. TMC-60P 2,00:1 SK-60 ENGINE, TMC-60P GBOX 2,00:1 MATERIAL ACABADO TRATAMIENTO PRESENTACIÓN...

  • Page 51: Section 11 - Instructions To Replace And Remove

    Instructions to replace and remove Section 11 - Instructions to Replace and Remove When you decide to replace the engine, please contact Solé Diesel; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this engine, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.

  • Page 53: Section 12 - Inspection Prior To The Delivery Of Propulsion Engines

    Inspection prior to the delivery of the propulsion engines Section 12 – Inspection prior to the delivery of propulsion engines Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines.
  • Page 54 Inspection prior to the delivery of the propulsion engines Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...

  • Page 55: Section 13 - Declaration Of Conformity For Recreational Craft Propulsion Engines

    Declaration of conformity for recreational Craft Propulsion Engines Section 13 – Declaration of conformity for recreational Craft Propulsion Engines Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 57 EC Type–examination certificate or number(s) or engine family code(s) type-approval certificate number SK-60 (V2403_M_T_EU1) e1*97/68JA*2006/105*0467*02 This declaration of conformity is issued under the sole responsibility of the manufacturer. I declare on behalf of the manufacturer that the recreational craft propulsion engine(s) mentioned above fulfil(s) the requirements specified in Article 4 (1) and Annex I of Directive 2013/53/EU.
  • Page 58 SOLÉ, S.A. CIF ES-A08191223 www.solediesel.com C-243b, km. 2, P.O. BOX 15 08760 - Martorell (Barcelona) SPAIN Marine engines - Gensets - Accesories Essential requirements Specify the harmonised 2 standards reference to relevant articles in or other reference documents used Annex IB & IC of the Directive) (with year of publication like “EN ISO 8666:2002”) Tick only one box per line All lines right of ticked boxes must be filled in...

  • Page 59: Section 14 - Maintenance Log

    Maintenance log Section 14 - Maintenance log DATE HOURS DESCRIPTION SERVICE NAME Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 60 Maintenance log DATE HOURS DESCRIPTION SERVICE NAME Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine diesel engines. Operator’s manual...
  • Page 62 U_CTMTSK60_EN Revision 0 03/2022...

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