Table Of Contents - Boulter Camray 5 Installation & Maintenance Manual

Table of Contents

Contents3
Safety Notes6
Control Panel7
Operating Instructions7
Boiler Control Thermostat7
Boiler Overheat/Limit Thermostat/Burner Running Indicator7
Control Panel View8
Lockout Indicator (Camray 5 Kitchen Model Only)8
Starting The Boiler9
Swithing Off - Temporarily/For The Summer9
Sealed System Central Heating/Frost Protection/Oil Delivery9
Maintenance9
The Camray 5 And Camray 5 Utility10
Optional Timer/Programmer (White Kitchen Model Only)10
Flue Options11
Commissioning11
Safety12
Electricity Supply12
Liquid Fuels12
Burner Details/Electrics12
Dimensions13
Commissioning Data14
Standards And Regulations15
The Heating System15
Siting And Positioning15
The Hearth16
The Chimney16
Air Supply17
Oil Storage18
Oil Tank/Steel Tanks/Plastic Oil Tanks18
Opening Sizes18
Oil Supply19
Oil Filter19
Fire Check Valve19
Single Pipe System19
Two Pipe System20
Deaerator Oil Pipe System20
Water Separator Oil Filter20
Flexible Oil Pipes20
Flexible Oil Pipes And Fire Check Valve Diagram21
Single Pipe Oil System - Tank Outlet Abover Burner Diagram21
Single Pipe Oil System - Oil Connections Diagram22
Two Pipe Oil System - Tank Outlet Below Burner Diagram22
Two Pipe Oil System - Oil Connections Diagram23
Deaerator Oil System - Tank Outlet Below Burner Diagram23
Deaerator Pipe Oil System - Oil Connections Diagram24
Oil Burner24
Burner Pump For Two Pipe And Deaerator System24
Control Panel/Connecting Control Panel25
Burner Pump For Single Pipe System25
Phial Positions26
Programmer - Camray 5 Only27
Wiring Programmer28
Programmer Instructions29
Day To Day Use Of The Programmer29
Setting The Clock30
Notes On Programming30
Programmes31
Programming Sequence31
Programming Procedure32
Test32
Holiday33
Panel Wiring Diagram33
Typical External Wiring Options35
Balanced Flue Boilers35
Balanced Flue Types36
Horizontal/Vertical Balanced Flues36
Positioning Of Vertical Flues37
Positioning The Boiler37
Recommended Flue Terminal Position37
Terminal Guards38
Horizontal Flue Terminal38
Notes On Installation39
Blanking Plates39
Low Level Horizontal Flue40
Rear40
Side - Right Or Left Hand40
Low Level Flue Installation41
Low Level Horizontal Side Diagram41
High Level Horizontal Flue42
Boulter Buderus Camray43
High Level Horizontal Rear43
High Level Side And Rear Installation44
From Outside/Inside45
Vertical Flue Flat Roof Installation46
High Level Horizontal Flue Side Diagram46
Vertical Flue - Flat Roof Diagram47
Flat Roof Assembly Procedure48
Vertical Flue Pitched Roof Installation50
Vertical Flue - Flat Roof Assembly Diagram50
Vertical Flue - Pitched Roof Diagram51
High Level Flue Length Alternation54
Vertical Flue - Pitched Roof Assembly Diagram54
Responsibility/Reporting55
Boulter Buderus Recommended Commissioning Check List55
Boulter Buderus Recommended Commissioning Tests59
Maintenance Procedure60
Boiler Maintenance61
Combustion Tests61
Final Checks61
Air Shutter Adjustment62
Baffle Arrangement62
Fault Finding63
Fault Finding Chart64