Related Manuals for ELGO Electronic P40-SN002 Series
Summary of Contents for ELGO Electronic P40-SN002 Series
- Page 1 Operation Manual Series P40-SN002 Application metal shears Programmable controller LCD Display Simple handling Manual inching function Single set operation Program memory Digital outputs Analog Output...
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Page 2: Table Of Contents
Contents Content 1. General Information ....................... 4 1.1. Information Operation Manual ................4 1.2. Explanation of Symbols ..................4 1.3. Statement of Warranties ..................5 1.4. Demounting and Disposal ..................6 2. Safety ..........................7 2.1. General Cause of Risks ..................7 2.2. - Page 3 Contents 7. Operation ........................36 7.1 Operation Modes ......................36 7.1.1 Manual mode ........................36 7.1.2 Single mode ........................36 7.1.3 Program mode ........................36 7.1.3.1 Input of a program ......................36 7.1.3.2. Handle of a program ....................37 7.1.4 Reference........................37 7.1.4.1 Function of reference drive ...................
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Page 4: General Information
General Information 1. General Information 1.1. Information Operation Manual The manual contains important information regarding the handling of the controller. Precondition for safe operation is the compliance with the specified safety and handling instructions. Moreover, observe the existing local accident prevention regulation and general safety rules. Please read the operation manual carefully before starting to work. -
Page 5: Statement Of Warranties
General Information Hints and commendations ADVERT! ...highlights helpful hints and recommendations for efficient and failure-free operation. Specific safety instructions The following symbols in conjunction with safety instructions are used in order to point out possible hazards: DANGER! ...marks perilous situations by electricity. By non-observance of the safety instructions the possibility of death or severe injuries exist. -
Page 6: Demounting And Disposal
General Information 1.4. Demounting and Disposal Unless otherwise authorized, dispose the item considering the safety instructions. Before demounting Disconnect the power supply Secure against re-start Disconnect supply lines physically and discharge remaining energy Dispose operating supplies with respect to the environment Disposal Recycle the decomposed elements: Scrap metal elements... -
Page 7: Safety
Safety 2. Safety 2.1. General Cause of Risks This chapter gives an overview about all important safety aspects to guarantee an optimal protection of employees. Non-observance of the instructions mentioned in this operation manual can result in hazardous situations. 2.2. Personal Protective Equipment Employees should wear protective clothing during installation of the device to minimize the risk of accidents. -
Page 8: Conventional Use
Conventional use, Transport, Storage 2.3. Conventional Use The controller P40 is for the limited purpose as described in this manual: The controller P40 is constructed for positioning uses only. CAUTION! Danger through non-conventional use! Non-intended use and non-observance of this operation manual can lead to dangerous situations. -
Page 9: Check Of Transport
Conventional use, Transport, Storage 3.3. Check of Transport Examine delivery immediately after receiving for completeness and transport damages. In case of externally recognizable transport damages: Do not accept the delivery or do accept under reserve Note extent of damages on the transportation documents or on the delivery note File complaint immediately ADVERT! Claim any damages you recognize as soon as possible. -
Page 10: Product Features
Product Features 4. Product Features Essential features: Analog or digital outputs for 1 - 3 speed operation 16 free programmable digital in-/outputs Program memory (1000 sets) Angle control / gap control / backgauge Limitation of the cutting length Material List for angle and gap control The single axis controller of P40 series is applicable to easy positioning tasks. -
Page 11: Technical Data
Technical Data 5. Technical Data P40 – ELGO-position controller Input supply voltage 24 VDC Power input 24 VDC; max. 150 mA (no-load condition) Rotary encoder supply unit 24 VDC or 5VDC ; max. 130 mA Analog input (option) 12 Bit resolution ; 3,3 V Supply measuring system Input signals The Pin assignment of the inputs and the input logic are programmable Minimum pulse duration: 300 ms... -
Page 12: Dimensions
Technical Data 5.1. Dimensions - 12 -... -
Page 13: Configuration And Functions
Configuration and Functions 6. Configuration and Functions 6.1. Elements 6.1.1. Control Elements Escape Menu navigation Manual/Single Forward/backward/Enter Program-Mode Function keys Input Start Stop 6.1.2. Display Elements Set Number Program Number Quantity Symbol Operation mode Backgauge Position Mode Angle Material Cutting Length Material Thickness - 13 -... -
Page 14: Function Of Keys
Configuration and Functions 6.1.3. Function of Keys Change Operation mode between „Manual“ and „Single“ Operation Mode “Program” Leaving an Operation Mode or a Sub menu Select or Confirm Cursor navigation „up“ Cursor navigation „down“ Function keys (addicted to Menu or Operation mode) Clear or reset an input Change of Sign Enter Target Value or Parameter value... -
Page 15: Menu, Sections And Parameters
Configuration and Functions 6.2. Menu, sections and parameters Main menu Due to the display size only five menu levels are visible. The further (momentarily invisible) levels are located beneath. Operation Modes Service Manual Mode Parameter Single Mode Backgauge Program Mode Distances ... -
Page 16: Axis Menu / Distances
Configuration and Functions 6.2.1. Axis Menu / Distances Relevant distances for the axes can be set in this menu. Axis distances Access to parameters concerning distances e.g. speeds etc. Axis times Access to parameters concerning times e.g. position reached, zero speed monitoring, rotary encoder etc. -
Page 17: Distance / Longitudes Parameters
Configuration and Functions 6.2.1.1. Distance / Longitudes Parameters Slow speed/Creep speed/Correction Slow speed/slow speed (r) = middle speed Distance to the demand position at which the controller switches from high speed to slow speed. The output high speed will be switched off. Creep speed/creep speed (r) = slow speed Distance to the demand position at which the controller switches from slow speed to creep speed. - Page 18 Configuration and Functions Positioning with two speeds Slow speed = Creep speed > Correction stop Slow speed/Slow speed (r) = 10.0 Creep speed/Creep speed (r) = 10.0 Correction/Correction (r) = 1.0 Position reached Fast Slow speed/Creep speed 100,0 Correction stop Slow 90,0 99,0...
- Page 19 Configuration and Functions Tolerance window It is possible to enter a value in this register that represents an acceptable tolerance. When the actual position is within the tolerance the actual position displayed is aligned with the demand position. The entered range of tolerance is always active in the + and – range around the demand value. The real actual value is saved in the processor, i.e.
- Page 20 Configuration and Functions Software-end position MIN/MAX These two values can be used if no mechanical limit switches are present or additionally for already existing mechanical limit switches. End position min.: This value should be between the smallest length/position that hast o be worked off and zero (and shortly before the mechanical limit switch respectively).
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Page 21: Axis Menu / Times
Configuration and Functions 6.2.2. Axis menu / times The times relevant for the respective axes can be entered from 0.1 to 99.9 seconds. Axis distances Access to parameters concerning distances e.g. speeds etc. Axis times Access to parameters concerning times e.g. position reached, zero speed monitoring, rotary encoder etc. - Page 22 Configuration and Functions Parameter of time Position reached The signal is based on a variable time during input of a time value or statically/maintained (axis in position) if the value is set to 0. The appropriate output signal becomes active if: Actual value = demand value +/–...
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Page 23: Axis Menu / Analog
Configuration and Functions 6.2.3. Axis menu / analog The axis relevant analog parameters can be set in this menu. Axis distances Access to parameters concerning distances e.g. speeds etc. Axis times Access to parameters concerning times e.g. position reached, zero speed monitoring, rotary encoder etc. -
Page 24: Analog Parameters
Configuration and Functions 6.2.3.1. Analog parameters Velocity The maximum speed is set in this register, in rpm. The speed is monitored by the encoder speed (0 – 10000 rpm). Should there be gearing between the motor and the encoder this has to be considered in the calculations. - Page 25 Configuration and Functions D-portion Differential voltage: setting 1...1000 General: The D-controller (differential controller) provides the control value from the derivative with respect to time oft he offset. P40: By offset a short voltage pulse proportional to the rate of change will be put out to compensate quickly without sacrificing the stability of the control loop permanently.
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Page 26: Axis Menu / General
Configuration and Functions 6.2.4. Axis menu / General System relevant general parameters can be entered in this register. Axis distances Access to parameters concerning distances e.g. speeds etc. Axis times Access to parameters concerning times e.g. position reached, zero speed monitoring, rotary encoder etc. -
Page 27: System Parameters
Configuration and Functions 6.2.4.1. System parameters Positioning measurement system The type of measurement system is defined in this parameter. Axis deactivated Microcontroller PID Controller Analog potentiometer Direction change manual The allocation of the direction for the corresponding keys can be set as inverted in this parameter. normal inverted Drive signals... - Page 28 Configuration and Functions Drive signals = Mode 3 2 speeds speed = output signals 2 + 3 output 4 set direction reverse Output signals Creep speed forward Slow speed forward Fast speed forward Creep speed backward Slow speed backward Fast speed backward Drive signals = Mode 4 2 speeds Independent outputs for direction and speed...
- Page 29 Configuration and Functions Drive signals = Mode 6 3 speeds Binary coded output 1 = forward output 4 = backward outputs 2+3 = speed Output signals Creep speed forward Slow speed forward Fast speed forward Creep speed backward Slow speed backward Fast speed backward Drive signals = Mode 7 3 speed...
- Page 30 Configuration and Functions Mode reference The mode for referencing is defined in this parameter. Mode 1 = Calibration through reference parameter Mode 2 = Calibration through demand value Mode 3 = Reference run positive with index impuls Mode 4 = Reference run negative with index impuls Mode 5 = Reference run positive to input “reference point”...
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Page 31: Material Table
Configuration and Functions 6.2.5 Material Table In this table the material specific experienced values for cut angle and gut gap can be entered in this parameter. The more inputs are made the more precise the non-existing values in the table can be calculated through interpolation. -
Page 32: Menu / System
Configuration and function 6.2.6 Menu / System Adjustment Access to system parameters. Default Parameter Reset to factory parameters Password Enter the Password Language Axes active Mode pieces counter single block Mode pieces counter program Block size Block shift Time Block shift Leaving EDIT Mode Cutting length - 32 -... - Page 33 Configuration and Functions Language German English Axes active Backgauge + Gap + Angle Backgauge + Gap Backgauge + Angle Backgauge Mode pieces counter single block The mode pieces counter for the single mode can be defined here. Without counter Automatically subtracting Automatically adding Mode pieces counter program The mode counter fort he program mode can be defined in this parameter.
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Page 34: Machine Setting
Configuration and Functions 6.3. Machine setting ATTANTION! First check end-switch function! 6.3.1. Gap Setup (Cut gap) Minimum gap: Enter the small cut gap of the shear (e.g. 0.5 mm) and after that drive manually to the smallest position by using F1-key or F3-key. When reached this position press the F2-key (teach). The incremental measurement value is assigned to the gap and entered in the field “min.”... -
Page 35: Configuration Of Inputs And Outputs
Configuration and Functions Configuration of inputs and outputs With the controller P40 it is possible to configure feely the inputs and outputs with their associated logic. 6.4.1. Link-up the inputs with functions In the menu “Input functions” you will find an overview of all functions of the inputs which can be assigned. After dialing a function by using the navigation buttons you can select this function by pressing the Enter key. -
Page 36: Operation
Operation 7. Operation 7.1 Operation Modes 7.1.1 Manual mode With the keys F1 & F3 the axis shown in the display can be driven manually or with the inching function. In register “delay hand” a time (in sec) can be set. If the hand mode is selected and the entered time value is worked off the manual mode will automatically switch from creep speed to fast speed. -
Page 37: Handle Of A Program
Operation 7.1.3.2. Handle of a program The program mode can be select directly by using the program button. First, choose a program by entering a program number, and confirmed with the Enter key. With the keys F1 and F3 you can scroll again through all the sets. -
Page 38: Connector Pin Assignment
Operation Connector pin assignment Encoder input Backgauge Encoder input Angle and Gap ST3/ST4 Digital Inputs ST5/ST6 Digital Outputs Analog Output (PID) Power supply MCC1 Analog Output/Motor Drive Controller (MCC) PC Interface Advert! The Analog Output is only available for devices with Option PID. -
Page 39: Overview Terminal Assignment
Operation 7.2.1 Overview Terminal Assignment ST1 Encoder Backgauge ST2 Encoder Gap and Angle 1 GND 1 GND 2 5VDC/24VDC 2 3,3VDC Supply 3 A‐Channel 3 Analog Input Gap 0..3,3VDC 4 B‐Channel 4 5 Earth 5 Earth 6 /A‐Channel ... -
Page 40: Diagnostics
Operation 7.3 Diagnostics The modules for inspecting, maintenance, control and safety/security are provided in this register: (1) Input test – The inputs can be inspected with this function. (2) Output test – The outputs can be inspected with this function. (3) Keyboard test –... -
Page 41: Interferences
Interferences 8. Interferences The following chapters describe possible causes for malfunction and the instructions to correct them. If you encounter problems check for proper installation first. Make sure that power is supplied to the system. If you observe recurring errors you might consider electrical interference suppression measures as described in section 8.2 If errors cannot be corrected with the following instructions please contact the manufacturer (see last page). -
Page 42: Electrical Interference Suppression
Interferences Shielding: All external signal wires have to be installed shielded: 1. Rotary encoder wires and analog input wires 2. Wires for all other input signals 3. Wires for all output signals 4. Wires from the power supply to the controller All shields have to be connected centrally low ohm to PE (earth potential), connect only one sided at the controller. -
Page 43: Emc Information
Interferences EMC information A trouble-free operation of the control devices of the company ELGO Electric GmbH can only be guaranteed if in assembly, wiring and operating the following basic rules are observed and adhered to: • Use only shielded signal lines with a minimum diameter of 0.15 mm² •... -
Page 44: Maintenance
Maintenance 9 Maintenance The unit works maintenance-free. - 44 -... -
Page 45: Type Designation
Type Designation 10 Type Designation P40 – XXX – 024 – XX – XX - XXXX Positioning controller Single axis with program memory Construction 000 = standard 001 = special version … Supply voltage 024 = 24 VDC (+/- 20%) Encoder inputs X = Not equipped 0 = A, B (PNP) 24 VDC supply voltage for encoders/24 VDC –... -
Page 46: Accessories
Secondary: 24 V DC/600 mA Imprint Relay outputs over separate relay card RP16K and connector cable available Document- No.: 799000348 / Rev. 1 Document- P40-002-E_30-10 Name: Subject to change - © 2010 ELGO Electronic GmbH & Co. KG - 46 -...