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Pioneer DVR-65H-S Training Manual

Pioneer dvd recorder training guide
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See also: Service Manual
Training Guide
DVR-65H-S / DVR-520H-S
DVR-320-S / DVR-225-S
DVR-220-S
Technical Training Department
1925 East Dominguez Street
Long Beach, CA 90810

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Summary of Contents for Pioneer DVR-65H-S

  • Page 1 Training Guide DVR-65H-S / DVR-520H-S DVR-320-S / DVR-225-S DVR-220-S Technical Training Department 1925 East Dominguez Street Long Beach, CA 90810...

  • Page 3: Table Of Contents

    Contents Model Number Setting Overview Block Diagrams Disc Download Procedure 27~28 Recording Block Service Modes 29~51 Preview Block Service Mode Screens 29~35 Overall Board Layout Error Codes 36~39 Main Board 11~12 Key Codes 40~42 HDD Unit Simple DV Diagnosis Overall Block Diagrams 14~17 Error Rate Measurements 44~45...

  • Page 4: Overview

    All five models covered in this guide have the same basic construction, board layout and electronic circuit design. Block diagrams shown will be of the DVR-520H-S and DVR-65H-S. The adjustment and test mode sections will be the same for all models with the exception of additional test modes for the hard drive models.

  • Page 5: Block Diagrams

    Block Diagrams...

  • Page 6: Recording Block 6~7

    SIGNAL FLOW Tuner & Line Input Recording 1394 Link 1394 DV-codec Phy. Frame Video 3D Y/C Stereo DVD-R/RW Drive Decoder Video Tuner PAL/NTSC Input AV-Enc. （REC） Decoder Selector Audio Audio Line-In Select AV-codec 32bit RISC Tuner/FL ATA I/F Control CPU M65672WG Hard Disk Drive 3D DNR...
  • Page 7 Signal flow Record Mode All video and audio record signals from tuner assembly, composite or S inputs pass through the jack panel assembly with the exception of the DV input/output. The Tuner/FL Control CPU instructs an input selector based on user settings and sends the audio and video analog signals to the AV-codec IC .

  • Page 8: Preview Block 8~9

    SIGNAL FLOW Recording Preview Mode 1394 Link 1394 DV-codec Phy. Frame Video 3D Y/C Stereo DVD-R/RW Drive Decoder Video Tuner PAL/NTSC Input AV-Enc. （REC） Decoder Selector Audio Audio Line-In Select AV-codec 32bit RISC Tuner/FL ATA I/F Control CPU M65672WG Hard Disk Drive 3D DNR Video AV-Dec.
  • Page 9 Signal flow Record Preview Mode In the normal viewing mode (non record) or recording modes the video signal passes through the AV-codec IC on the main board with very little processing visible at the monitor output. If the user selects Preview Mode the video output at the monitor will show the effects of all encoding, 3D Y/C separation, decoding and record mode settings.

  • Page 10: Overall Board Layout

    BOARD LAYOUT LAYOUT TUNB ASSY TUNB ASSY REAR REAR TUNER TUNER JCKB ASSY JCKB ASSY Front Front- Power Supply Power Supply Unit Unit MAIN ASSY MAIN ASSY (under HDD) (under HDD) 80GB (520H) 80GB (520H) 160GB (720H) 160GB (720H) Writer Unit Writer Unit DRIVE ASSY R7 (520H) DRIVE ASSY R7 (520H)

  • Page 11: Main Board 11~12

    MAIN BOARD 1 Chip CODEC LSI (M65672WG) MAIN FUNCTIONS ・ 10bit*27MHz(1ch),8bit*27MHz(3ch) Video ADC ・ PAL/NTSC Decoder Process ・ 3-Dimensional YC Separation 0.13μm、CMOS 6 Layers (6Cu) ・ Frame TBC Gate Scale about 4 million gate (Except memory) ・ 3-Dimensional DNR Supply voltage ・...
  • Page 12 MAIN BOARD DV Device IC5204 IC5204 1. DV CODEC / IEEE1394 Link LSI (IC5202) DV SDRAM DV SDRAM Voltage I/O: 3.3V Function: Working area for Function: Working area for Internal: 2.5V DV link and the codec DV link and the codec Function DV Decode...

  • Page 13: Hdd Unit

    HDD UNIT Factory Installed Built-In HDD’s could be one of three models. Replacement will be limited to one type. 1. TYPE < DVR-520H-S > < DVR-65H-S > VXF1010 80GB VXF1028 160GB VXF1043 80GB (NSP) VXF1055 160GB (NSP) VXF1036 80GB (NSP)

  • Page 14: Overall Block Diagrams

    Overall Block Diagrams...

  • Page 15: System Configuration

    IC5202 1394 (DV) IC5101 1394 Link / 1394 Phy DV Codec IC3301 IC1102 Flash Video : IC701 LA73033 DVR-520H-S , DVR-320-S & DVR-65H-S Audio : IC601 LC75342M IC1103 SRAM IC3101 Audio A/D Tuner / Line AK5357VT Select IC1101, IC1201, IC1301...

  • Page 16: Complete Block 16~17

    Audio Audio CD Audio Video Video : Playback system signal route : Recording system signal route U301 VXF1022 TUNB Video Selector TV FRONT-END Video Driver ASSY RF IN IC701 AOUT VOUT LA73033(1/2) CN401 CN301 (19P) (19P) IC451 CXA2020M Audio MPX Decoder CN451 CN402...

  • Page 17: Flky Assy

    • R ch is same as L ch. DVJB ASSY DV TERMINAL DVR-65H-S DVR-520H-S JA1401 DVR-320-S CN1401 (7P) 1,3 2 CN701(1/2) CN5102 1,3 2 (7P) (32P) IC5204 SEL.V/Y DV SDRAM 16Mbit SEL.C IC202 IC203 38 39 37 36 PEG034A IC204...

  • Page 18: Adjustments & Data Setting Modes 18~52

    Adjustments Test Modes & Service Modes...

  • Page 19: Tuner & Main Pcb Adjustments 19~20

    * It is not necessary to adjust the ASSY normaly when exchanging the ASSY. But the adjustment is necessary when exchanging the Tuner Module and IC451 stereo decoder IC. Adjustment Name Adj. Point Measurement Point Adjustment Value Adjustment State Input a signal of Mono 1kHz/100% modulation Stereo Decoder ATT adjustment Audio ouput (L) 370mVrms ±...

  • Page 20: Main Assy

    * It is not necessary to adjust the ASSY normaly when exchanging the ASSY, but confirm the data. Adjustment Name Adj. Point Measurement Point Adjustment Value Adjustment State MAIN ASSY Master clock free-running adjustment 27.000000MHZ No signal input IC3402 Pin8 (XTO) VC4201 (Clock system adjustment) ±...

  • Page 21: Service Diagnosis List

    Service Diagnosis List CPRM ID NUMBER AND DATA SETTING The Setting is necessary • " CPRM ERR" is displayed on the FL display immediately after the power is turned on or in Stop mode. • When the MAIN ASSY , DRIVE ASSY or the FLASH ROM is exchanged. MODEL SETTING DOWNLOAD METHOD The Setting is necessary...
  • Page 22 CPRM ID NUMBER AND DATA SETTING Entering the ID Number and ID Data for DVD Recorder For the DVD recorder,it is necessary with the recoding/playback of DVD–RW disc to set an individual number (ID number) and ID data to each recorder. If the number and data are not set correctly with the following procedure, operations in the future may not be guaranteed. You will find the ID number to be set on the ID label on the rear panel.
  • Page 23 Drive Assy FL Tube : [HDD ERR] FL Tube : [CPRM ERR] CRT display : CRT display : DVR-65H-S DVR-520H-S HDD information is not correct. CPRM information is not correct. Confirmation of the CPRM ID No. Deletion of the CPRM ID No.(when ID No. is registered.) Input of the CPRM ID No.
  • Page 24 How to Input the ID Number and ID Data Note: Be sure to enter the ID number in Stop mode. Use the service remote control (GGF1381) for operations. Only opening/closing of the tray are performed from the player. The ID data disc is swept out automatically after the recorder has read the data from it. To enter the input mode, press ESC + STEREO sequentially in While the data are being read, the message shown in the figure a status with no ID number set, such as after FLASH-ROM...
  • Page 25 How to Confirm the ID Number Press ESC + STEREO sequentially with an ID number already set, and the unit enters the ID number confirmation mode. The set ID number is displayed on the screen (and on the FL display), permitting you to confirm it. To exit this mode, press CLEAR .

  • Page 26: Model Number Setting

    Input No. Model Press "21" for DVR-320-S : DVR-520H-S : DVR-65H-S 2) After 1), the following screen is displayed on TV monitor. Press " 011 " by using the remote control unit for service. [ Recorder 's Type Setting] Input the number by using the remote for Service.

  • Page 27: Disc Download Procedure 27~28

    DOWNLOAD METHOD • The Download is Necessary When : a) After model setting b) When "NG" is displayed at First screen (version information, etc) [Notes] Be sure NOT to turn off the unit during downloading. If the unit is turned off during downloading, the SYSCON, TUFLCON, and DRIVE programs may not be properly rewritten, in which case the unit may not be able to initialize itself normally when turned on again.
  • Page 28 2. Serial DOWNLOAD METHOD [Notes] This method is secondary way when the disc loading is impossible. • JIGS * PC with serial port * RS232C straight cable * RS232C I/F jig (GGF1348) * 7P FFC (VDA1681) * Download program (UFU.exe) * Firmware •...

  • Page 29: Service Modes 29~51

    SERVICE MODE For service operations, use the GGF1381 remote control unit for service. The Service-mode screens consist of nine mode screens, which are classified into such rough categories as recording system and VR playback system, and their subscreens. • How to enter Service mode : Press the ESC then DISP keys in turn while no GUI is displayed. The first screen (version information, etc.) shown below is displayed.
  • Page 30 DVR-65H-S & DVR-520H-S Table 1: HDD data indications according to various HDD connection statuses Example of HDD data HDD identification conditions Remarks to be displayed Failure in physical identification of HDD Blank space (no connection, defective HDD, interface error) Physical identification of HDD possible, but not identified WDC 10234564 # 80 "#"...
  • Page 31 • When "NG" is displayed at First screen (version information, etc) (*1) NG+ : Version of the tuner microcomputer too advanced NG- : Version of the tuner microcomputer too old 1. When TUFL µ-com is MASK type NG+ : Download the firmware. NG- : Replace the TUFL µ-com or JCKB ASSY.
  • Page 32 2. Second screen (ATA/ATAPI debug screen) Subscreen 1 of the second screen is displayed when the ESC, DISP, then "2" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 4. •...
  • Page 33 • Subscreen 4: ATA/ATAPI DEBUG OSD_LD degradation judgment The degrees of degradation of the LD (laser diode) for the writer (LDs for CD and DVD separately), temperature, and RF level are displayed. To update the data on the subscreen, press the SEARCH key on the remote control unit for service while subscreen 4 is displayed.
  • Page 34 3. Fouth screen (VR-recording-related error log) Subscreen 1 of the fourth screen is displayed when the ESC, DISP, then "4" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 11. •...
  • Page 35 4. Fifth screen (Error log for VR playback) Subscreen 1 of the fifth screen is displayed when the ESC, DISP, then "5" keys are pressed, in that order. Note: Each time the DIG/ANA key is pressed, the display changes cyclically among subscreens 1 to 4. •...

  • Page 36: Error Codes 36~39

    Table 1: Description of VR-playback-related errors - f i u l i h t l e l i o i t l b i l l e n i l l i a n i l u l i l a i o i t Abbreviations: STC = System Time Clock...
  • Page 37 Video Mode VTSI Write Error Video Mode TMP VMGI Write Error TMP-VMG WrErr CLS Rzon Fail Video Mode Close Rzone failure DVR-65H-S DVR-520H-S Error related to Dubbing Error Message Description Mem get NG Video Mode Copy Memory has not ensured.
  • Page 38 Error related to Dubbing (continued) Error Message Description Strm TransfNG Video Mode Copy Stream Transfer NG VC FlushC NG Video Mode Copy Flush Cache NG VC Transf Stp Video Mode Copy Transfer Stop VC CopyCancel Video Mode Copy Copy Cancel Video Mode Copy idling NG VC Idling NG VC TSO BLK NG...
  • Page 39 V Ext TY NG Count Max exceeded V Ext MAX Ovr V ExtToo Big The extension file is too large. Over Heat Abnormal temperatute DVR-65H-S & DVR-520H-S Error related to HDD Error Message Description HDD unauthor Inconsistent HDD serial No. HDD Destroy HDD is not recognized on the bus.

  • Page 40: Key Codes 40~42

    Table 3: List of Key Codes How to enter each check mode Test mode remote control unit : [A8**] Remote control unit supplied with the DVR : [AB**] Check Item Key Input Operation / purpose Remarks [ESC] → [A.MON] Turns on/off EE mode cyclically Make sure that CGMS = 11 becomes when EE system Starts the EE system in EE mode...
  • Page 41 Press the ESC, DISP, then "3" keys, in that order. (DV/1394) Init:OK AV:01 DV:01 INT4:02 [Recoder] GUID:00E036000160001 IRM iPCR:C03F0000 oPCR:0000007A [DV] GUID:0080880303480E96 VN:VICTOR MN:GR-D50K TM:C3 TS:75 CT:32 WP:01 PS:FF OS:00 CA:A000002020 CV:FF MD:VTR [DVdecoder:Yes] TC:00h20m35s02f RD:02/02/05 RT:10h34m50s ASPECT:4:3 CGMS:000000 APSTB:00 DEC:525-60 SF:32kHz QU:12bit AMODE:4) Stereo [DVencode:No] TC:--h--m--s--f RD:--/--/--/-- RT:--h--m--s...
  • Page 42 Item Description Remarks Stream time-code data are obtained when playback in Time-code data of the DVdecode Stream, or the forward direction is performed. Otherwise, time-code response data of the Time Code command data are obtained through an AV/C command. Rec Date of DVdecode Stream Rec Time of DVdecode Stream ASPECT Aspect Ratio of DVdecode Stream...

  • Page 43: Simple Dv Diagnosis

    Simple Diagnosis For DV Input Problems Location in the Symptoms Items to be Checked, and Conditions Possible causes Debug Screen Check the init indication: OK: Initialization of DV-related LSIs (IC5101, IC5202) appropriately completed Defective IC, defective soldering, defective power supply, NG: Communication failure between DV-related LSIs (IC5101, IC5202) and etc.
  • Page 44 How to enter Error-Rate Measurement mode Press the ESC key then the SIDE-B key of the remote control unit for service to enter Error-Rate Measurement mode. During playback of DVD-VIDEO, Error-Rate Measurement mode can also be entered by pressing the ESC key then the PLAY key. How to exit Error-Rate Measurement mode Press the ESC key.
  • Page 45 ∗1 : Whether error-rate measurement is finished or not is judged, as shown in Table 3 below. Table 3: On judgment whether error-rate measurement is finished or not Judgment whether error-rate Recording/playback duration required Recording Mode measurement is finished or not for error-rate measurement The time required for completion of error-rate After playback of a certain amount (∗) of data...

  • Page 46: Channel Setting Mode 46~49

    Purposes: Depending on the area, jitter may appear in a picture received by the tuner, as conditions of signals received by the tuner are different from area to area. To correct this kind of problem, the function of the System Codec AVIO control section for adjusting signals received by the tuner can be used.
  • Page 47 Table 1: Key operations in Specific Channel Setting mode (effective only during recording/playback stop) Operation Setting (∗: Default) Remarks Switches cyclically between General DIG/ANA Setting mode and Specific Channel – – Setting mode. INPUT SELECT, CHANNEL +/– – – Switches inputs or channels. (∗R) [SIDE A], [SIDE B] Sets Sync AGC.
  • Page 48 • Screen display when Specific Channel settings are made on 12 (maximum) channels: In such a case. If a channel which does not have specific settings is selected, the individual setting state for that channel is not displayed, as shown in the figure below, and the settings cannot be modified.
  • Page 49 Table 2: Key operations in General Setting mode (effective only during recording/playback stop) Operation Setting (∗: Default) Remarks INPUT SELECT, Switches inputs or channels. CHANNEL +/– – – (∗R) [SIDE A], [SIDE B] Sets Sync AGC. ON (∗) / OFF –...
  • Page 50 Notes: Commands from the remote control unit are accepted during Aging mode. If Aging mode is quit using the ESC key, indications on the FL display will return to normal display. Cancel timer settings before entering Aging mode. Set the recording rate beforehand. It cannot be changed during Aging mode. * Be aware that all recorded data are deleted when the aging for the DVD-RW and HDD is executed.
  • Page 51 DVR-65H-S & DVR-520H-S Table 2: Aging for the HDD Aging for the HDD Press the HDD key to switch to HDD. Press the ESC key then To enter the REP.B key on the remote control unit for servicing to enter Aging mode Aging mode.

  • Page 52: Start-Up Sequence

    Is starting/ID check of computer, and responding to (∗1) HDD OK? instructions from it, DVR-65H-S & DVR-520 H-S indication displayed on FL "HDD ERR" displayed on FL display display and channel switching performed ∗1: If both the drive ID check and...

  • Page 53: Disassembly Section

    Disassembly Section...
  • Page 54 Note 1 : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Note 2 : For performing the diagnosis shown below, the following jig cable for service is required: •...
  • Page 55 DRIVE Assy R7 (DVD-R/RW WRITER) MAIN Assy Remove the some jumper wires from the clamp. Remove the four screws. Disconnect the flexible cable. Remove the binder. Remove the some jumper wires from the SYPS cover. Stand the MAIN Assy. Remove the six screws. DVJB Assy CN5102 MAIN Assy.
  • Page 56 Diagnosis Connect the jig cable. Insert the insulation sheet between the MAIN Assy and base chassis. Arrange the unit as shown in the photo below. Caution : Main IC (IC1001) on the MAIN Assy generate heat to arround 80 degrees. Be careful when works.

  • Page 57: Cleaning The Pickup Lens

    Cleaning the pickup lens Remove the writer stay L by removing the three screws Remove the bottom cover by removing the four screws. with the bonnet angle and the SYPS cover. Bottom cover SYPS cover Bonnet angle Front side Writer stay L Remove the writer stay R by removing the three screws with the bonnet angle.
  • Page 58 Remove the four screws. Remove the clamper section. Clamper section Clean the pickup lens. Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools : Cleaning liquid : GEM1004 Cleaning paper : GED-008 Pickup lens...
  • Page 59 Blank Page...

  • Page 60: Lsi_Ng & Flash_Ng Diagnosis

    “LSI_NG” & “FLASH_NG” DIAGNOSIS METHOD When “LSI_NG” has appeared on FL after a unit turns on, each IC on a main board might be faulty. You can find the faulty blocks with this method. DVR-7000 / 310-S / 510H-S 320-S / 520H-S / 65H-S...
  • Page 61 1) PC SETUP (1/2) a) Before communication setting (1) Connect 7P-FFC and RS232C I/F jigs with serial port of the target recorder as shown below. (2) Start “Hyper Terminal”, then setup the following communication settings. Target DVD recorder Target DVD recorder RS232C RS232C Straight cable...
  • Page 62 1) PC SETUP (2/2) b) Communication settings (1) Input any names after Hyper terminal starts up. (2) Set up the connection settings. (3) Set up the port settings. BIT/SEC 19200 DATA BIT NAME; DVR-7000 PARITY NONE STOP BIT FLOW CONT NONE COM1 DIRECT Input any name Select a connection port...
  • Page 63 2) DIAGNOSIS for DVR-7000 (1/2) a) Confirmation method for LSI_NG After jigs connection and PC settings, LSI check starts automatically when DVR-7000 turns on. ERROR MESSAGES In LSI_NG, some of the following messages are displayed on PC, confirm the soldering condition, a power, and a clock signal of each LSI.
  • Page 64 2) DIAGNOSIS for DVR-7000 (2/2) b) Other check method (1) When nothing is displayed on PC via RS232C; SYSTEM-CPU does not work. Confirm the IC connected to SYSTEM-CPU. EX) IC1001, 1002, 1003, 1004, 1005, 1006, 1007, 1008, 1009, 1010, 1011, 1013 (2) When “FLASH_NG”...
  • Page 65 3) DIAGNOSIS for DVR-310, 3100, 510H, 5100H-S, 320H, 520H, 65H (1/2) a) Confirmation method for LSI_NG After jigs connection and PC settings, LSI check starts automatically when a unit turns on. ERROR MESSAGES In LSI_NG, some of the following messages are displayed on PC, confirm the soldering condition, power, and a clock signal of each IC.
  • Page 66 3) DIAGNOSIS for DVR-310, 3100, 510H, 5100H-S, 320H, 520H, 65H (2/2) c) Other confirmation method Each memory displayed in LSI_NG can be checked by the following Read and Write method to the arbitrary addresses individually. 1) Connect a target unit with PC like the LSI_NG check method, start Hyper Terminal, and set up a communication setting. 2) Only when the unit turns on, connect TP1065 (XCHK) on a MAIN ASSY B side to GND, and then turn on the unit, "MEMORYTEST"...
  • Page 67 Blank Page...

  • Page 68: Hdd Diagnosis Method 68~74

    The HDD diagnostic method - Hard disk drive (HDD) quality diagnosis - << Model for >> DVR-520H-S, DVR-65H-S <<Purpose>> This is the method for judging the physical error and the logical error on HDD by using the HDD diagnostic tool in the unit. When you face the following HDD condition, please use this method as a judgment tool of HDD.
  • Page 69 HDD Information Check Normal SELF TEST Error - Judgment result; HDD failure EXTENTED SELF TEST - Measure; HDD replacement Error <<If a write-in test is required >> HDD Read/Write Check Error Judgment result : Good no errors...
  • Page 70 <<Outline of each diagnostic item>> HDD Information It is a screen for checking the information on HDD. The part number of HDD, the resistance welding time, an attestation state, a life judging result, etc. can be checked. Test time: About 30 seconds SELF TEST It is simple diagnosis of HDD.
  • Page 71 The diagnostic method <<How to use diagnostic tool>> - How to enter : Press [ESC] + [CX] + [0] + [1] - How to exit : Press [ESC] <<Notes>> Although a diagnostic tool operates regardless of the unit function, since it may malfunction, please do not operate the unit during HDD diagnostic tool operation.
  • Page 72 <<diagnostic method>> 3) Perform Self Test. Press [3] on a menu to display the next screen. Next, if [1] is pressed, Self Test will begin. S.M.A.R.T. DST (Drive Self Test) SELF TEST [PAUSE]:Test Stop 1. Exe Self Test Test Remainder : 70% 2.
  • Page 73 <<diagnostic method>> 4) Perform Extended Self Test. S.M.A.R.T. DST (Drive Self Test) EXT SELF TEST [PAUSE]:Test Stop 1. Exe Self Test Test Remainder : 70% 2. Exe Ext Self Test Test Result : Under execution Press [3] and then press [2], Extended Self Test will begin. The remain of a test is displayed by %, and if it results to 00%, a test will end it.
  • Page 74 <<diagnostic method>> 5) Perform HDD Read/Write Check. Please be sure to obtain consent from a customer about elimination of HDD data before performing this test. If [4] is pressed and [SKIP >>|] is pressed from a menu screen, HDD Read/Write Check will begin.

This manual is also suitable for:

Dvr-320-sDvr-225-sDvr-220-sDvr-520h-s

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