Service Literature is re- quired. You must refer to “Notices” to the Original Service Manual prior to servicing the unit. PRODUCT CODE 1 122 477 29 REFERENCE NO. 5111097-00 (KJ5KL) DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
Service Adjustment Data Table ........46 Chassis Description ..........123 Chassis over view............123 Boards Connection ............124 Troubleshooting ............125 No Picture ..............125 No Power ..............127 Fan Control System ............. 132 DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
Since the lamp is very high temperature during units operation replacement of the lamp should be done at least 45 minutes after the power has been turned off, to allow the lamp cool-off. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
This symbol on the nameplate means the product is Listed by Underwriters Laboratories Inc. It is designed and manufactured to meet rigid U.L. safety stan- dards against risk of fire, casualty and electrical hazards. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
The thermal switch will automatically return to normal condition when the internal temperature becomes normal. Thermostat Thermostat (SW903) (SW904) DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
CAUTION LAMP indicator lights on DO NOT LEAVE THE PROJECTOR WITH THE AC POWER CORD and other indicators blink. CONNECTED UNDER AN ABNORMAL CONDITION. IT MAY RE- SULT IN FIRE OR ELECTRIC SHOCK. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
• The WARNING TEMP. indicator continues to blink even after the temperature WARNING TEMP . inside the projector returns to normal. When the projector is turned on again, the blinking red WARNING TEMP. indicator stops blinking. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
CAUTION LAMP indicator lights on DO NOT LEAVE THE PROJECTOR WITH THE AC POWER CORD and other indicators blink. CONNECTED UNDER AN ABNORMAL CONDITION. IT MAY RE- SULT IN FIRE OR ELECTRIC SHOCK. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
Filter cartridge after scrolling the filter, but there is no prob- the screen, the projector is turned off automatically to pre- lem for the use of the projector. vent the damage of optical components. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
Such condition may degrade the quality of the projected image. When the symptoms above are noticed, contact your authorized dealer or service station for proper cleaning. ORDER REPLACEMENT FILTER CARTRIDGE Type No. : 003-001726-01 Service Parts No. : 610 334 3747 DS+750 Service Manual -10- 020-000211-01 Rev. 1 (06-2009)
Select Reset and the “Scroll Another confirmation dialog box appears, select [Yes] to counter Reset?” appears. reset the Scroll counter. Select [Yes], then another confirmation box appears. Select [Yes] again to reset the Scroll counter. DS+750 Service Manual -11- 020-000211-01 Rev. 1 (06-2009)
2 lamps is out, the projector operates with 1 lamp. The Lamp Mode can be switched to 2 lamps or 1 lamp manually. Refer to the SETTING section on page 51 When Lamp 1 is burnt out. 1 LAMP MODE 2 LAMP MODE When Lamp 2 is burnt out. DS+750 Service Manual -12- 020-000211-01 Rev. 1 (06-2009)
Figure shows case of replacing LAMP 1. NOTES ON LAMP REPLACEMENT To maintain quality of picture (better balance of color and brightness in entire screen), we recommend replacing both 2 lamps at a time. DS+750 Service Manual -13- 020-000211-01 Rev. 1 (06-2009)
Some of the functions are limited when the non-standard lamp is used in spite of the warning. Since the lamp is not standard, projector failed to read lamp data. Continue to use this lamp? DS+750 Service Manual -14- 020-000211-01 Rev. 1 (06-2009)
Allow the projector to cool, for at least 45 minutes before you open Lamp Cover. The inside of the projector can become very hot. DS+750 Service Manual -15- 020-000211-01 Rev. 1 (06-2009)
Cleaning the Reflecting Mirror - Be careful not to touch the reflecting mirror. Touching it directly with the hands may cause reducing the burnish- ing. - Do not clean other than with air. DS+750 Service Manual -16- 020-000211-01 Rev. 1 (06-2009)
This is complete the resetting of the security function. The PIN code lock and Logo PIN code lock are reset as the initial PIN code at the factory and the Key lock function is disabled. Please refer to the owner's manual for further information of the security functions. DS+750 Service Manual -17- 020-000211-01 Rev. 1 (06-2009)
Doing so makes the Lens release button unworkable and the lens will not be removed from the projector. When you replace the lens, tighten the antitheft screw. LENS ANTITHEFT SCREW DS+750 Service Manual -18- 020-000211-01 Rev. 1 (06-2009)
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When the peripheral focus is out of focus in some localized areas, follow the procedure on the next page and adjust the focus balance on the screen. DS+750 Service Manual -19- 020-000211-01 Rev. 1 (06-2009)
Main board. 2 Remove 2 screws-C (T4x10) and pull up the Control board assy. (M3x6) Main board (M3x6) (T3x6)x2 (M3x6)x2 Control board assy Control board Control button DS+750 Service Manual -23- 020-000211-01 Rev. 1 (06-2009)
1 Remove 2 screws-A (MTx10) and 1 screw-B (M4x6) and take the AV panel assy upward off. AV panel assy (M3x6) (M3x6) AV board (M3x6) (T3x8)x4 (T3x6)x2 (T3x8)x2 (T3x8)x2 LED Light board (M3x6) Mother board (M3x6) DS+750 Service Manual -24- 020-000211-01 Rev. 1 (06-2009)
Note: As the optical components (Mirror tunnel, Prism Rod) are very sensitive, never touch or wipe the glass or mirror surface. If there are some dust particles on the surface, use the air spray to remove them. DS+750 Service Manual -26- 020-000211-01 Rev. 1 (06-2009)
Note: As the DMD module is a very sensitive DMD module component, never touch or wipe the glass surface. If there are some dust particles on the Shield DMD surface, use the air spray to remove them. DS+750 Service Manual -29- 020-000211-01 Rev. 1 (06-2009)
1 Remove 4 screws-A (M3x6) and take the Optical cover bottom off. 2 Remove 2 screws-B (M2.5x5) and take the Mirror assy off. Mirror side Mirror (M2.5x5)x2 Mirror assy (M2.5x5)x2 (M2x2) (M2x2) Optical cover bottom (M2x2) DS+750 Service Manual -30- 020-000211-01 Rev. 1 (06-2009)
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As the prism(TIR) is a very sensitive com- ponent, never touch or wipe the surface of (M3x6)x4 prism(TIR). If there are some dust particles on the prism(TIR) surface, use the air spray to remove them. DS+750 Service Manual -31- 020-000211-01 Rev. 1 (06-2009)
Filter motor Filter sw (T3x12) (T3x8) board Round FN903 board (T3x12) Holder filter shaft mounting This fan does not provide the fan holder on this corner. Fan holder Label side FN908 (T3x8)x3 DS+750 Service Manual -34- 020-000211-01 Rev. 1 (06-2009)
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3 Remove 3 screws-D (T4x8) and take the AC box assy off. R/C2 board AC shield AC bracket AC box assy AC cord holder Fuse holder Noise filter (M4x6)x4 AC socket (M3x6)x2 SW901 Wiring in AC box (M3x6)x2 Green Blue Brown Fuse holder DS+750 Service Manual -35- 020-000211-01 Rev. 1 (06-2009)
2. After completing the "Fan driving voltage adjustment", set up to enable the function of the wind sensor. (Group no. "240" , Item no. "2", Data value is set to "1") 3. Execute the adjustment "Filter calibration". DS+750 Service Manual -37- 020-000211-01 Rev. 1 (06-2009)
To exit the service mode ON/STAND-BY button To exit the service mode, press the Service Mode Group No. Input Input 1 Image Standard Item No. Group Data Data value Ver. 1.00 Firmware Version No. DS+750 Service Manual -38- 020-000211-01 Rev. 1 (06-2009)
CAUTION: When adjusting the optical components, do not insert any materials into the optical block for blocking the light. Or the optical block may be damaged by overheating or scratching the parts. DS+750 Service Manual -39- 020-000211-01 Rev. 1 (06-2009)
"Menu -> Setting -> Test pattern". Check there is no color shading on the screen edges. Tighten screws to fix the mirror unit gently. Magenta Magenta Image moving by slot D Image moving by slot B DS+750 Service Manual -40- 020-000211-01 Rev. 1 (06-2009)
White 100% Black 100% Picture control mode ..“STANDARD” mode unless otherwise noted. Note: * Please refer to “Service Adjustment Menu Operation” for entering the service mode and adjusting the service data. DS+750 Service Manual -41- 020-000211-01 Rev. 1 (06-2009)
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6. Select Group "260", No. "100" and set data value to "0". Adjustments item no. [2] to [5] are carried out at the spare parts shipment in the factory, therefore they are not required when the main board is replaced with new one. DS+750 Service Manual -42- 020-000211-01 Rev. 1 (06-2009)
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3. Select Group "260", No. "100" and set data value to "0". Image example of manual adjustment Image example of manual adjustment for [Component] for [PC / Slot / Video] Black and noisy Black and noisy image appears image appears DS+750 Service Manual -43- 020-000211-01 Rev. 1 (06-2009)
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4. To check the lens shift operation correctly, move the lens to your desired position with LENS SHIFT but- tons. Then press the LENS SHIFT button for more than 5 seconds. The lens moves to the memorized center position automatically. DS+750 Service Manual -44- 020-000211-01 Rev. 1 (06-2009)
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Border Config Left 0 - 2047 Border Config Right 0 - 2047 1399 Border Config Top 0 - 2047 Border Config Bottom 0 - 2047 1049 Dynamic Black Strength 0 - 3 DS+750 Service Manual -49- 020-000211-01 Rev. 1 (06-2009)
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0 - 1 Destination Language Set at Shipping 0:English 1:Japanese 0 - 1 100 Disable Auto Picture Control 0 : Normal operation 1 : Auto Picture Control Off Initial: 1 Shipping 0 DS+750 Service Manual -50- 020-000211-01 Rev. 1 (06-2009)
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0 - 99 Lamp1 Mode 0 - 99 Lamp2 Mode 0 - 99 Flow Calibration Flow Sensor Offset Calibration Start calibration when the value Flow Calibration Exe 0 - 1 is set to 1. DS+750 Service Manual -51- 020-000211-01 Rev. 1 (06-2009)
Page 54
(Read only) Filter 1st Cartridge Scroll Time 1 1st Filter Cartridge Used time at N times Scrolling [hour] (N:1-10) 0 - 32767 9999 Filter 1st Cartridge Scroll Time 2 0 - 32767 9999 DS+750 Service Manual -52- 020-000211-01 Rev. 1 (06-2009)
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Adjust Tolerance between DAC and Fan Volt. Fan D/E Min Adjust (DAC) 0-255 *Lamp Mode: Eco Fan D/E Max Adjust (DAC) 0-255 Fan F/G Min Adjust (DAC) 0-255 Fan F/G Max Adjust (DAC) 0-255 DS+750 Service Manual -53- 020-000211-01 Rev. 1 (06-2009)
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Eco1 Fan Control Min Temp Temp Sensor Control Start/End Temp at Eco1 20-100 27 27 27 27 27 27 27 27 Eco1 Fan Control Max Temp 20-100 37 37 37 37 37 37 37 37 DS+750 Service Manual -54- 020-000211-01 Rev. 1 (06-2009)
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Black Level Acq. Area H Start 0 - 1000 OFFSET AREA V START Black Level Acq. Area V Start 0 - 1000 GAIN AREA H START White Level Acq. Area H Start 0 - 1000 DS+750 Service Manual -55- 020-000211-01 Rev. 1 (06-2009)
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0 - 15 Filed Enable 0 - 1 FLDBEG 0 - 15 FLDEND 0 - 15 PHASE 0 - 63 (Sub) H Back Porch 0 - 4095 (Sub) V Back Porch 0 - 4095 DS+750 Service Manual -56- 020-000211-01 Rev. 1 (06-2009)
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Disp Dots 0 - 4095 H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 Clamp Position 0 - 4095 Clamp Width 0 - 4095 DS+750 Service Manual -57- 020-000211-01 Rev. 1 (06-2009)
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0 - 15 Filed Enable 0 - 1 FLDBEG 0 - 15 FLDEND 0 - 15 PHASE 0 - 63 (Sub) H Back Porch 0 - 4095 (Sub) V Back Porch 0 - 4095 DS+750 Service Manual -119- 020-000211-01 Rev. 1 (06-2009)
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H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 1080 Clamp Position 0 - 4095 Clamp Width 0 - 4095 VSBEG 0 - 15 DS+750 Service Manual -120- 020-000211-01 Rev. 1 (06-2009)
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*Effective only for Equipped Optional Board OUT 1 GR C/CR/R_OUT1 Output Gain (COMPONENT) 0 - 15 OUT 1 GG CV/Y/G_OUT1 Output Gain (COMPONENT) 0 - 15 OUT 1 GB C/CB/B_OUT1 Output Gain (COMPONENT) 0 - 15 DS+750 Service Manual -121- 020-000211-01 Rev. 1 (06-2009)
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0 : Not used, 1 : USA Destination 2 : EU, 3 : Not used 0 - 15 4 : UK, 5~7 : Not used 8 : JPN, 9~15 : Not used DS+750 Service Manual -122- 020-000211-01 Rev. 1 (06-2009)
LAMP indi- correct. cator or POWER indicator does not light. Check the fuse. For safety, replace it with a new fuse of the same type DS+750 Service Manual -127- 020-000211-01 Rev. 1 (06-2009)
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Error: L PFC1-2 POWER(DC) Check that the lamp drive signals 12VPFC voltage is supplyed from Power(DC) through (PFC_CN4, PFC_CN3) are correct. the thermal switches (SW903, SW904) and Lamp Lamp-On: H cover switch (SW902). DS+750 Service Manual -128- 020-000211-01 Rev. 1 (06-2009)
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K66N MAIN IC5808 ST_SW SS3.3V PFC1-2 PFC_ON If the Fan error occurs, Check that the power control signal the error detection signal (DC_ON) is correct. (FAN_ERR) becomes Low. Power-On: H, Standby: L DS+750 Service Manual -129- 020-000211-01 Rev. 1 (06-2009)
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20 (5 sec.) seconds. (Lamp : OFF) MAINS-SW ON POWER KEY ON POWER KEY OFF ON-OFF PFC_ON ST_SW DC_ON FAN_SW1 FAN_SW2 BALLAST1_ON BALLAST2_ON LAMP1_ON LAMP2_ON - 130 - DS+750 Service Manual -130- 020-000211-01 Rev. 1 (06-2009)
L to H. indicators are blinking. Temperature sensors location can be seen on "protections"( page-8). DS+750 Service Manual -133- 020-000211-01 Rev. 1 (06-2009)
The projector cannot be turned on during a cooling SW903 - SW904 -- open : Abnormality time. POWER (green) LED indicates lamp monitor operation LED off: Lamp is being cooled. LED on: Lamp is being lit or already cooled down. DS+750 Service Manual -135- 020-000211-01 Rev. 1 (06-2009)
2 The history log will be reset when the Data Value is set to "10". The value automatically returns to "0". * How to enter the service mode and select the group, item and data value, see "Service Adjustment Menu Operation". DS+750 Service Manual -138-...
S5V power supply on the main board, the failure is also detected on the 3.3/1.8V power supply at A/D section on the main board. * See "Power Failure Detection Tree" for further description of the Error Information. DS+750 Service Manual -139- 020-000211-01 Rev. 1 (06-2009)
1 second OFF) seconds OFF) • • • dim • • • blinking fast (approx. 0.5 • • • Differs according to conditions. seconds ON, 0.5 sec- • • • off onds OFF) DS+750 Service Manual -140- 020-000211-01 Rev. 1 (06-2009)
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Reset the Filter counter and Scroll counter after replacing the filter cartridge. LAMP REPLACE 1 and 2 When the LAMP 1 REPLACE indicator and the LAMP 2 REPLACE indicator light orange, replace the projection lamps with new ones promptly. DS+750 Service Manual -141- 020-000211-01 Rev. 1 (06-2009)
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The shutter is out of control. (The projector is in the cooling mode.) The shutter is out of control. (The projector is in the stand-by mode.) In that case, contact the service sta- tion immediately. DS+750 Service Manual -142- 020-000211-01 Rev. 1 (06-2009)
Video mute ON Lens shift RIGHT Video mute OFF Auto PC Adj. Screen Normal Size Keystone UP Screen Full Size Keystone DOWN Menu ON Keystone RIGHT Menu OFF Keystone LEFT Pointer RIGHT DS+750 Service Manual -143- 020-000211-01 Rev. 1 (06-2009)
Communication failure The tables on page 143 and 144 show the typical command lists for controlling the projector. Please consult your local dealer for further information of other commands. DS+750 Service Manual -144- 020-000211-01 Rev. 1 (06-2009)
FOCUS + Focus Control Pulse Output PORTJ3 FOCUS - Focus Control Pulse Output PORTJ4 ZOOM + Zoom Control Pulse Output PORTJ5 ZOOM - Zoom Control Pulse Output PORTJ6 Not used PORTJ7 Not used DS+750 Service Manual -145- 020-000211-01 Rev. 1 (06-2009)
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L: Error PFAIL_DVI Power Failure Detection L: Error Not used Not used Not used Not used Not used SISCDT HDMI Signal Detection H: Signal, L: No Signal HDMI1DCT Not used HDMI2DCT Not used DS+750 Service Manual -146- 020-000211-01 Rev. 1 (06-2009)
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WP_CW2 CW ID Write Protect Mode Switch H: Released L: Protected LAMP_STAT Lamp Status H: Other, L: On Not used PJ_MTR Not used LENS_TEST Lens ID Write Protect H: Released L: Protected DS+750 Service Manual -147- 020-000211-01 Rev. 1 (06-2009)
103-023106-01-00 Parts Location Diagrams Cabinet front and top assembly A2811 R/C1 BOARD A2801 LED BOARD Cabinet bottom assembly A2821 R/C2 BOARD * Accessory A902 POWER(AC) UNIT PFC1-2 POWER UNIT DS+750 Service Manual -157- 020-000211-01 Rev. 1 (06-2009)
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AV BOARD * Accessory A6801 CONTROL BOARD * Accessory A901 Filter and duct assembly POWER(DC) UNIT A8801 TEMP SENSRO BOARD SW902 S901 FN908 A1801 HALL SENSOR BOARD FN903 M901 A1851 FILTER SW BOARD DS+750 Service Manual -158- 020-000211-01 Rev. 1 (06-2009)
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Formatter and DMD assembly >AL< K4501 Adhesive side MI4501 AA401 FORMATTER BOARD * Key No. M11 must be replaced with new one when MI4501 (DMD module) or M10 (Heatsink Pipe) is removed. DS+750 Service Manual -159- 020-000211-01 Rev. 1 (06-2009)
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Lamp and optical parts assembly LP902 LP901 CW002 CW001 FN909 A8761 ID I/F2 BOARD FN906 A8731 ID I/F1 BOARD FN901 FN902 FN904 SW904 SW903 FN905 Lamp ballast box assembly FN907 BALAST2 BALLAST UNIT BALAST1 BALLAST UNIT DS+750 Service Manual -160- 020-000211-01 Rev. 1 (06-2009)
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103-023106-01-00 Parts Location Diagrams M02-1 Lens shift assembly M02-3 M02-1 M02-2 AC box assembly F901 F901A K901 LF901 SW901 DS+750 Service Manual -161- 020-000211-01 Rev. 1 (06-2009)
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Parts Location Diagrams Accessories (see accessories parts list) REMOTE CONTROL MANUALs CD-ROMs VGA CABLE AC CORD AC CORD HOLDER COLOR WHEELS COMPLE, ACC COVER SUPPORT COMPLE, ACC COVER CODE Clamp Core Straps DS+750 Service Manual -162- 020-000211-01 Rev. 1 (06-2009)
DS+750 103-023106-01-00 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. 103-023106-01-000 model DS+750. File with the service manual No. SM5111097-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
Mark Type number 2SA1179N 2SA1037K 2SA1037AK 2SC2812/N 2SC2412K Mark Tolerance (nH) Mark Tolerance (%) M6, M7 R, S R, S ±0.25 ±2 ±0.5 ±5 L6, L7 R, S ±0.3 ±10 ±0.2 ±15 ±20 DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)
Use a soldering iron which is 70 W or equivalent, and which lets you adjust the tip temperature up to 450 °C (842 °F) It should also have as good temperature recovery characteristics as possible. DS+750 Service Manual 020-000211-01 Rev. 1 (06-2009)