ARO  PH10A-X-X Operator's Manual

ARO PH10A-X-X Operator's Manual

1” high pressure diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & SERVICE
1" HIGH PRESSURE DIAPHRAGM PUMP
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to "Model Description Chart" to match the pump material options.
637338 for air section repair (see page 6).
637339 for fluid section repair (models PH10A-XXX-XSX)(see page 4).
637339-1 for fluid section repair (models PH10A-XXX-XHX)(see page 4).
PUMP DATA
Models
. . . . . . . . . . .
see "Model Description Chart" for "-XXX".
Pump Type
. . . . . . . .
Metallic Air Operated, High Pressure,
Double Diaphragm.
. . . . . . . . . . .
see "Model Description Chart".
Material
Weight
. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Air Inlet Pressure
Maximum Outlet Pressure
. . . . . . . . . .
Maximum Flow Rate (flooded inlet)
Maximum Particle Size
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
Nitrile
. . . . . . . . . . . . . . . . .
PTFE
. . . . . . . . . . . . . . . . .
Displacement / Cycle @ 100 p.s.i.
. . . . . . . . . . . . . . . .
Dimensional Data
Noise Level @ 70 p.s.i., 60 c.p.m.
j The pump sound pressure levels published here have been updated to an Equivalent Continuous
Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four micro-
Aeq
phone locations.
NOTICE: All possible options are shown in the chart. However, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
(800) 276-4658
FAX (800) 266-7016
D
www.ingersollrandproducts.com
3:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
94.73 lbs (42.97 kg)
. . . . . . . . .
100 p.s.i. (6.9 bar)
300 p.s.i. (20.4 bar)
. . .
26 g.p.m. (98.4 l.p.m.)
1/8" dia. (3.2 mm)
10_ to 180_ F (-12_ to 82_ C)
40_ to 225_ F (4_ to 107_ C)
. . . .
0.06 gal. (0.23 lit.)
see page 8.
. . . . .
84.5 db(A)j
2010
CCN 99755480
E
PH10A-XSS-XXT
1" DIAPHRAGM PUMP
MODEL DESCRIPTION CHART
PH10 A - X S S - X X T
Center Section Material
A - Aluminum
Fluid Connection
A - 1 - 11-1/2 N.P.T.F. - 1
B - Rp 1 (1 - 11 BSP parallel)
Fluid Caps & Manifold Material
S - Stainless Steel
Hardware Material
S - Stainless Steel
Seat Material
H - Hard 440 Stainless Steel
S - 316 Stainless Steel
Ball Material
H - Hard 440 Stainless Steel
S - 316 Stainless Steel
Diaphragm Material
T PTFE
PH10A-X-X
RELEASED:
7-7-00
REVISED:
10-15-10
(REV. M)
Figure 1

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  • Page 1 OPERATOR’S MANUAL INCLUDING: OPERATION, INSTALLATION & SERVICE 1” HIGH PRESSURE DIAPHRAGM PUMP READ THIS MANUAL CAREFULLY BEFORE INSTALLING, It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to “Model Description Chart”...
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE INLET AIR PRESSURE STATIC SPARK EXPLOSION HAZARD WARNING EXCESSIVE AIR PRESSURE. Can cause pump damage, personal injury or property damage. Do not exceed the maximum inlet air pressure as stated on the pump model plate.
  • Page 3: General Description

    Disconnect the air supply from the pump if it is to be inactive for a few hours. S LoctiteR is a registered trademark of Henkel Loctite Corporation S AROR is a registered trademark of Ingersoll-Rand Company S PH10A-XXX-XXX (en) START-UP 1.
  • Page 4: Fluid Section Disassembly

    PARTS LIST / PH10A-XXX-XXX FLUID SECTION FLUID SECTION PARTS Item Description (size) L Fluid Section Service Kit V 1 Rod 2 “O” Ring (3/32” x 3/4” o.d.) L 3 “O” Ring (3/32” x 11/16” o.d.) V 5 Plate V 6 Diaphragm Plate L 7 Diaphragm 9 Washer (1.375”...
  • Page 5: Torque Requirements

    PARTS LIST / PH10A-XXX-XXX FLUID SECTION . TORQUE REQUIREMENTS , NOTE: DO NOT OVERTIGHTEN FASTENERS. (14) Bolt, 49 - 52 ft lbs (66.4 - 70.5 Nm). (26) Bolts, 120 - 140 in. lbs (13.6 - 15.8 Nm). (29) Flange nuts, 280 - 300 in. lbs (31.6 - 33.9 Nm) tighten alternately and evenly. LUBRICATION / SEALANTS j Apply Key-Lube grease (93706-1) to all “O”...
  • Page 6: Pilot Valve Disassembly

    PARTS LIST / PH10A-XXX-XXX AIR MOTOR SECTION n Indicates parts included in 637338 Air Section Repair Kit. Item Description (size) 101 Motor Center Body 102 “O” Ring (1/16” x 1” o.d.) V 103 Sleeve 104 Plate 109 Piston 110 “U” Cup (3/16”...
  • Page 7: Major Valve Reassembly

    PARTS LIST / PH10A-XXX-XXX AIR MOTOR SECTION IMPORTANT BE CERTAIN TO ORIENT (115) SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION. PILOT VALVE MAJOR VALVE DISASSEMBLY 1. Remove the two (124) tie rods blocking the (136) plugs. 2.
  • Page 8: Troubleshooting

    Product discharged from exhaust outlet. Check for diaphragm rupture. Check tightness of bolt (14). Air bubbles in product discharge. Check connections of suction plumbing. Check “O” rings between intake manifold and fluid caps. Check tightness of bolt (14). Pump blows air out main exhaust when stalled on either stroke, a typical cause of pump malfunction can be attributed to problems with “O”...

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