ARO PX10R-XAX series Operator's Manual

1” diaphragm pump 1:1 ratio (metallic) pd10x-x-x pe10x-x-x

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637401-XX for fluid section repair (see page 4). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637395-X major air valve assembly (see page 7).
PUMP DATA
Models . . . . . . see Model Description Chart for "-XXX".
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . PX10R-XAX-XXX . . . . . . . 20.65 lbs (9.37 kgs)
PX10R-XCX-XXX . . . . . . . 35.2 lbs (16.0 kgs)
PX10R-XHX-XXX . . . . . . . 39.6 lbs (18.0 kgs)
PX10R-XSX-XXX . . . . . . . 38.2 lbs (17.3 kgs)
Add 4.65 lbs (2.11 kg) for Aluminum air motor section
Add 11.09 lbs (5.03 kg) for Stainless Steel air motor section
Maximum Air Inlet Pressure . . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . . . 52.2 gpm (197.6 lpm)
Displacement / Cycle @ 100 psig. . . . 0.232 gal. (0.88 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/8" dia. (3.3 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . -60
Hytrel
. . . . . . . . . . . . . . . . . . . . . -20
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
Polypropylene . . . . . . . . . . . . . . 35
Santoprene
. . . . . . . . . . . . . . . -40
PTFE . . . . . . . . . . . . . . . . . . . . . . . 40
Viton
. . . . . . . . . . . . . . . . . . . . . . -40
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 4" x 6.25" (101.6 mm x 158.8 mm)
Noise Level @ 70 psig, 60 cpm. . . . . . 80.6 dB(A)
The pump sound pressure levels published here have been updated to an Equivalent
Con tinu ous Sound Level (LA
) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP
eq
S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however,
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
to 280
F (-51
to 138
C)
º
to 180
F (-29
to 82
C)
º
to 180
F (-12
to 82
C)
to 175
F (2
to 79
C)
to 225
F (-40
to 107
C)
to 225
F (4
to 107
C)
to 350
F (-40
to 177
C)
© 2016
CCN 15207657
MODEL DESCRIPTION CHART
Electronic Interface
D - None
E - Available
Center Section Material
A - Aluminum
R - Polypropylene
S - Stainless Steel
Fluid Connection
A - 1 -- 11-1/2 NPTF - 1
B - 1 -- 11 BSP
Fluid Caps & Manifold Material
H - Hastelloy - C
A - Aluminum
C - Cast Iron
S - Stainless Steel
Hardware Material
P - Plated Steel
S - Stainless Steel
Seat Material
A - Santoprene
G - Nitrile
C - Hytrel
H - Hard 440 Stainless Steel
E - Carbon Steel
L - Hastelloy - C
F - Aluminum
S - 316 Stainless Steel
Ball Material
A - Santoprene
S - 316 Stainless Steel
C - Hytrel
T - PTFE
G - Nitrile
V - Viton
Diaphragm Material
A - Santoprene
L - Long Life PTFE
C - Hytrel
M - Medical Grade Santoprene
G - Nitrile
T - PTFE / Santoprene
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD10A-ASP-AAA
Fluid Section Service Kit # 637401-AA
PD10X-X-X
PE10X-X-X
RELEASED:
3-11-04
REVISED:
7-15-16
(REV. L)
Figure 1
P X 10 X - X X X - X X X
V - Viton
PX10X - XXX - X X X
637401 - X X
Ball
Diaphragm

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Summary of Contents for ARO PX10R-XAX series

  • Page 1 OPERATOR’S MANUAL PD10X-X-X PE10X-X-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 3-11-04 REVISED: 7-15-16 1” DIAPHRAGM PUMP (REV. L) 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    Can cause severe injury. Pipe exhaust away from work  for long periods of time. area and personnel. Use only genuine ARO replacement parts In the event of a diaphragm rupture, material can be CAUTION  to assure compatible pressure rating and longest forced out of the air exhaust muffler.
  • Page 3: Installation

    Refer to the model and option chart. ARO subject to setting up” when not in use for a period of time.
  • Page 4 PARTS LIST / PX10X-X-X FLUID SECTION 637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Dia-  phragm Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 9476 Lubriplate FML- grease (page 6).
  • Page 5 PARTS LIST / PX10X-X-X FLUID SECTION PARTS LIST / PX10X-X-X FLUID SECTION TORQUE REQUIREMENTS COLOR CODE NOTE: DO NOT OVERTIGHTEN FASTENERS. DIAPHRAGM BALL ALL FASTENERS ARE METRIC. MATERIAL COLOR COLOR (14) screw, tighten to 25 - 30 ft lbs (33.9 - 40.7 Nm). Hytrel Cream Cream...
  • Page 6: Air Motor Section Service

    SERVICE TOOLS − To aid in the installation of (168) “O” rings Remove (136) end cap and (137) “O” ring, releasing (111) spool. onto the (167) pilot piston, use tool # 204130-T, available from ARO. MAJOR VALVE REASSEMBLY PILOT VALVE DISASSEMBLY Install new (138 and 139) “U”...
  • Page 7 NOTE: Assemble (140) valve insert with “dished” side toward 6. Assemble (132 and 166) gaskets and (176) check valve to (141) valve plate. Assemble (141) valve plate with part (101) body. number identification toward (140) valve insert. 7. Assemble (135) valve block and components to (101) 5.
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.  Check for diaphragm rupture.  Check air supply.  Check tightness of (14) diaphragm washer.  Check for plugged outlet hose.  Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge.

This manual is also suitable for:

Px10r-xsx seriesPx10r-xcx seriesPx10r-xhx series

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